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Equipment Specification - Deflected Flame Spray Extension

Equipment Specification - Deflected Flame Spray Extension

Equipment Specification - Deflected Flame Spray Extension

Product catalog summary
Introduction
The document outlines the specifications for the Metallisation deflected flame spray extension, designed to apply high-quality coatings in areas with limited access, such as pipe runs in the petrochemical industry. This extension improves coating quality by allowing closer and more accurate application.

Specifications
The deflected flame spray extension is compatible with Metallisation's MK73 and MK61 flame spray systems and can use 1/8” or 3/16” wires. It is available in three lengths: 150mm, 300mm, and 450mm. The extension allows for spray deflection from 0º to 90º and can rotate 180º for a 360º spray arc.

Technical Overview
The extension fits directly onto existing flame spray pistols and uses the same consumable parts. It requires an additional regulated air supply, with parts available to modify existing systems. The extension maintains standard coating characteristics and is supplied with a 6.5m air hose.

Performance Data
Performance varies by wire diameter and material, with throughput and coverage rates provided for different wire types. For example, using 3/16” Aluminium wire, the throughput is 7.5 kg/hr with a coverage of 3.2 m²/kg/100µ.

Safety Considerations
Users must implement safety measures due to noise, dust, pressurized air, and flammable gases. Proper equipment positioning and adherence to local safety regulations are essential.

ARF Conversion and Retrofit
Details are provided for converting and retrofitting air regulation and filtration units (ARF) to accommodate the deflector air supply. Kits are available for both new and old ARF systems.

Contact Information
Metallisation Ltd, Peartree Lane, Dudley, West Midlands, DY2 0XH, United Kingdom. Tel: +44 (0)1384 252464, Email: [email protected], Website: www.metallisation.com
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Catalog excerpts

Equipment Specification - Deflected Flame Spray Extension-1

Equipment Specification Deflected Flame Spray Extension

 Open the catalog to page 1
Equipment Specification - Deflected Flame Spray Extension-2

INTRODUCTION The following specification covers the entire accessory that is the deflected flame spray extension. For the specific offer, please refer to your Metallisation quotation and cross reference the part numbers for each piece of equipment. The Metallisation deflected flame spray extension has been developed as a direct result of customers requirements to apply a quality coating in difficult access areas. The initial requirement was for spraying onto pipe runs in the petro-chemical industry where the access between pipes and near pipe supports or other structures was limited. Without...

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Equipment Specification - Deflected Flame Spray Extension-3

DEFLECTED FLAME SPRAY EXTENSION Part No. Extension unit shown fitted to the MK73 flame spray pistol TECHNICAL OVERVIEW Fits directly to Metallisation MK73 (oxy-propane) or MK61 (oxy-acetylene) flame spray pistols Will spray from 0º to 90º deflection For use with 1/8” (3.17mm) or 3/16” (4.76mm) wires Requires additional regulated air supply (parts to modify the Metallisation current standard ARF unit or a stand alone unit to provide the additional air supply can be offered – see ARF section below). Supplied with 6.5m of air hose as standard (longer lengths available upon request) Coating characteristics...

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Equipment Specification - Deflected Flame Spray Extension-4

Typical performance figures for the MK73 pistol Material Wire Diameter Throughput kg/hr Metallisation Wire 01E Aluminium Stop/Start Mode Metallisation Wire 02E Zinc Stop/Start Mode Metallisation Wire 21E Zinc/Aluminium 85/15 Stop/Start Mode All data provided is an approximation and is offered as guidance only as performance can vary depending on application and parameters. SPRAY DEFLECTION The spray head will deflect the spray stream from 0º up to 90º by varying the air pressure either at the regulated air supply or the ball valve on the extension. The deflector is able to rotate through 180º,...

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Equipment Specification - Deflected Flame Spray Extension-5

Air regulation and filtration unit Air prep set for Freestanding Flamespray Control Board Mk73/Mk61 Parts to modify ARF to add deflector air reg Existing Part number: 21222A Air regulation and filtration unit (ARF) TECHNICAL OVERVIEW The existing ARF unit is made up of a filter bowl, lubricator, regulator The GAS-EXT-ARF KIT includes all items to add an additional regulated outlet for the deflector air supply. ARF RETROFIT FOR ‘OLD STYLE’ ARF UNITS Part No. ARF Unit for Gas Ext'n Deflector (Retrofit for Old ARF's) TECHNICAL OVERVIEW For ‘old style’ or non Metallisation system ARF’s, the above...

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Equipment Specification - Deflected Flame Spray Extension-6

Metallisation Ltd Peartree Lane Dudley West Midlands DY2 0XH United Kingdom Tel: +44 (0)1384 252464 Fax: +44 (0)1384 237196 Email: [email protected] Website: www.metallisation.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.