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Arcspray 528E-ICC

Arcspray 528E-ICC

Product catalog summary
Overview: The Metallisation Arc528E-ICC is designed for high reliability and precision in demanding production applications, such as anti-corrosion and engineering coatings. It features a robust wire drive system powered by a DC servo motor, ensuring consistent spray quality and minimal downtime.
Key Features:
  • Incorporates a unique constant geometry (CG) head for smooth spray quality.
  • Connected to PLC controlled 250A and 350A energisers for reliability and maintainability.
  • Closed loop current control for simplicity and reliability.
  • Easy integration into production lines with safety interlocks.
  • Supports wire diameters from 1.2mm to 3.17mm.
  • Quick release supplies option for fast pistol changeover.
Applications: The Arc528E-ICC is suitable for a variety of applications including ERW tube weld seam repair, LPG cylinder spraying, capacitor spraying, and more. It is also used in industries such as paper mills, railway tracks, subsea riser pipes, and construction piles.
Material Specifications:
  • Zinc: 2.0mm wire with a throughput of 26.0 kgs/hr and coverage of 0.82 m2/kg/100um.
  • Zinc/Aluminium 85/15: 2.0mm wire with a throughput of 22.0 kgs/hr and coverage of 1.00 m2/kg/100um.
  • Copper: 1.6mm wire with a throughput of 12.5 kgs/hr and coverage of 0.91 m2/kg/100um.
  • Nickel Aluminium: 1.6mm wire with a throughput of 13.6 kgs/hr and coverage of 1.09 m2/kg/100um.
  • Aluminium & Alloys: 1.6mm wire with a throughput of 6.0 kgs/hr and coverage of 2.88 m2/kg/100um.
  • Steels: 1.6mm wire with a throughput of 11.4 kgs/hr and coverage of 1.02 m2/kg/100um.
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Catalog excerpts

Arcspray 528E-ICC-1

Arcspray 528E-ICC The Metallisation Arc528E-ICC offers the ultimate in reliability and precision for demanding production applications, including anti-corrosion and engineering coatings. Wire drive is supplied at the heavy-duty pistol by a highly accurate, powerful DC servo motor, through a robust gearbox and drive roller system. The high-performance pistol incorporates proven Metallisation technology, including a unique, constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares. Supreme flexibility is also a keynote of the Arc528E. The long-serving Arc528E pistol is connected to a new range of PLC controlled 250A and 350A switched voltage energisers. The PLC offers reliability and easier maintainability and links to control electronics with closed loop current control, built in to the sealed section of the energiser. The system is easily integrated to production lines if required. New S250 and S350 sealed energisers Closed Loop Current = simplicity / reliability Inbuilt pistol control system Integrates to production machinery Safety interlocks Anti-corrosion and engineering wires Material Reference Zinc For tube mills 02E Aluminium & Alloys 01E/17E/25E Zinc/Aluminium 85/15 Copper 21E 05E 30E/35E/45E/55E 57E/60E/65E/80E/84E Nickel Aluminium 75E Steels Easy to maintain = lower downtime Uses wires 1.2mm to 3.17mm Quick release supplies option for fast pistol changeover Wire dispense from reels, coils or drums Wire Diameter Throughput kgs/hr 1.6mm 2.0mm 2.3mm 1.6 mm 2.0mm 2.3mm 2.0mm 2.3mm 1.6mm 1.6mm 2.3mm 1.6mm Maximum Coverage m2/kg/100um 20.5 (200A max ) 26.0 (36) 0.82 6.0 (8.5) 2.88 22.0 (31) 1.00 12.5 0.91 11.4 1.02 13.6 1.09 Throughput based on 250amp spraying current (350amp spray rates in brackets). All figures are approximate. www.metallisation.com +44 (0)1384 252 464 Typical Applications: ERW tube weld seam repair LPG cylinder spraying Capacitor spraying Multivoid aluminium tube Paper mill rolls Railway tracks Subsea riser pipes Pantograph brushes Steel vessels Non-stick cookware Steel reinforcing bars Construction Piles

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.