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Arcspray 528E-ACD

Arcspray 528E-ACD

Product catalog summary
Overview: The Metallisation Arc528E-ACD system is designed for high reliability and precision in ultra-high throughput production applications, specifically for anti-corrosion coatings. It features a robust wire drive system powered by a new brushless AC Inverter motor, ensuring consistent spray quality and minimal downtime.
Key Features:
  • Wire Drive System: Utilizes a heavy-duty pistol with a constant geometry (CG) head for smooth operation.
  • Motor and Gearbox: Equipped with a powerful brushless AC Inverter motor and robust gearbox.
  • Energiser Options: Connects to PLC controlled energisers rated at 1000A or 1500A for high production rates.
  • Integration: Can be fully integrated with production equipment, such as ductile iron pipe processing plants.
  • Wire Compatibility: Supports wire diameters from 2.3mm to 4.76mm without changing drive rollers.
  • Maintenance: Features a new sealed energiser for easier maintenance and reliability.
Applications: The system is suitable for various applications including ductile iron pipes, LPG cylinder spraying, railway tracks, subsea riser pipes, and construction piles.
Performance Data:
  • Zinc Wire: At 3.17mm diameter, throughput is 103.3 kgs/hr at 1000A with a coverage of 0.82 m2/kg/100um. At 4mm diameter, throughput is 168 kgs/hr at 1500A with the same coverage.
  • Aluminium & Alloys: At 3.17mm diameter, throughput is 27.3 kgs/hr at 1000A with a coverage of 2.88 m2/kg/100um.
Contact Information: For more details, visit www.metallisation.com or call +44 (0)1384 252 464.
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Catalog excerpts

Arcspray 528E-ACD-1

Arcspray 528E-ACD The New Metallisation Arc528E-ACD system offers the ultimate in reliability and precision for ultra-high throughput, demanding production applications with anti-corrosion coatings. Wire drive is supplied at the proven heavy-duty pistol by a new, powerful brushless AC Inverter motor, through a robust gearbox and drive roller system. The high-performance pistol incorporates proven Metallisation technology, including a unique, constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares. The high throughput ARC528E-ACD pistol connects to one of two new Metallisation PLC controlled energisers, either 1000A or 1500A rated. The drive unit controller is now internally mounted within the energiser for improved reliability. The industrial spec. PLC offers reliability and easier maintainability, enabling the system to be fully integrated with production equipment such as ductile iron pipe processing plants. New brushless AC drive motor New sealed energiser = easy to maintain 1000A or 1500A energiser = high production rates Robust proven design = greater reliability Uses 2.3mm to 4.76mm wires without changing drive rollers Integrates to production machinery High capacity power electronics High throughput = quicker production Wire dispense from reels, coils or drums Quick release supplies option for fast pistol changeover Zinc Aluminium & Alloys Throughput kgs/hr Maximum Coverage m2/kg/100um 103.3 (@ 1000A) 0.82 4mm Reference Wire Diameter 3.17mm (1/8") Material 168 (@ 1500A) 0.82 3.17mm (1/8") 27.3 (@ 1000A) 2.88 02E 01E/17E/25E All figures are approximate. www.metallisation.com +44 (0)1384 252 464 Typical Applications: Ductile Iron Pipes LPG cylinder spraying Railway tracks Subsea riser pipes Construction Piles

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.