Arcspray 150P

Arcspray 150P
1 / 15 PagesView full catalog

Arcspray 150P

Product catalog summary
Introduction
The ARC150P is a lightweight and durable arc spraying system designed for ease of use and high performance. It features industrial 3D printed parts made from carbon fibre reinforced plastic, making it strong and virtually maintenance-free. The system is suitable for anti-corrosion and general engineering applications.
Specifications
  • Weight: 1.03 kg (2.3 lbs)
  • Maximum Current: 500 Amps
  • Wire Sizes: 1.6mm, 2.0mm, 2.3mm, 2.5mm
  • Dimensions: Width 90 mm, Length 190 mm, Height 225 mm
System Components
  • ARC150P Push Pistol: Ergonomic design with carbon fibre toughness, featuring a push button for current adjustment and fault status feedback.
  • '19 Series' Energiser: Provides closed loop current control, fan on demand, and energy-saving auto-standby mode.
  • Drive Unit: Compact with quick release MIG covers and additional driven rollers for reliable wire feed.
  • Trolley: Compact design with dust-limiting cover and braked front castors for mobility and protection.
Performance and Usage
The ARC150P system ensures consistent throughput with high coating quality at 500A. It is suitable for spraying various materials and is designed to reduce operator fatigue with lightweight components and ergonomic features.
Optional Accessories
  • Arc Beam Kit: Reduces spray footprint and improves deposit efficiency.
  • Remote Operation Kits: Allow for remote control of the system when mounted on a robot or manipulator.
  • Data Kits: Enable connectivity and feedback for Industry 4.0 applications.
Configurations
The ARC150P system can be configured with MIG reels or drums, with extended supply options for increased flexibility. Typical configurations include push systems with drive on floor or trolley, and extended trolley setups.
Conclusion
The ARC150P is a versatile and robust arc spraying system, offering high performance and ease of use for various industrial applications. Its lightweight design and advanced features make it an ideal choice for operators seeking efficiency and reliability.
Typical Performance Figures
Performance figures for various metallisation wires are provided, detailing wire diameter, throughput, and coverage. For example, Metallisation Wire 01E Aluminium has a diameter of 2.3mm, a throughput of 12 kg/hr at 500 A, and coverage of 2.88 m²/kg/100 µ.
Detailed Specifications
Features include 500 Amp continuous operation, portability with large wheels, dust-proof controls, energy-saving fan on demand, and PLC control for reliability. The system is designed for ARC spraying with LED indicators, closed loop current control, robust connections, and digital air pressure switches. It supports multiple input supply options and remote operation capabilities.
Digital Displays
Digital displays offer high accuracy, warning alerts for over-current, and are IP65 rated with Gorilla glass screens for durability.
Key Information
The S500(19) energiser dimensions are 670 mm x 1220 mm x 910 mm, weighing 288.8 kg. It requires 380/415/460 V input power and has a maximum power consumption of 29 KVA. The duty cycle is 0-500 AMPS at 100%.
Air Requirements
The system requires 1.5 m³/min at 5 bar air pressure.
Remote Operation and Data Kit
The remote operation includes a 10m cable and pendant for safe operation. The data kit allows Ethernet connection for Industry 4.0 feedback, providing data on spray current, voltage, and air pressures.
Technical Information
Maximum current is 500 Amps, with compressed air requirements of 0.7m³/min at 3.5 Bar. Fault indications include over temperature, low air pressure, and over current.
Contact Information
Metallisation Ltd is located in Dudley, West Midlands, UK. Contact details include phone, fax, email, and website.
See more

Catalog excerpts

Arcspray 150P-2

Introducing the ARC150P Our lightest, most flexible 500 amp arc spraying system yet! Our desire for continuous improvement, alongside customer feedback has led to the development of our latest range of ARC150 push systems. Our new ARC150P pistol includes many parts that are industrial 3D printed from a lightweight, carbon fibre reinforced plastic. This makes the pistol lightweight for the operator but incredibly strong and durable. We have retained our proven Arc geometry but have created a pistol that is virtually maintenance free. Our energiser and drive unit now feature ro- bust, industrial...

 Open the catalog to page 2
Arcspray 150P-3

System Overview NEW 150P PUSH PISTOL Industrial 3D printed parts. Carbon fibre reinforced. Light & robust. Ergonomic design. Small pistol. Contact tips. '19' SERIES ENERGISER Fan on demand saves power and reduces noise. Robust push button current control. Industrial plugs / sockets. Rear handle. LIGHT & STRONG '19' SERIES DRIVE UNIT Compact design. Quick release MIG reel carriers which are easy to disassemble to feed in small access manholes. Lighter weight. SUPPLIES PACKS: Lengths to suit. Industrial connections. Robust manifold & cover. Lightweight cooled conductors.

 Open the catalog to page 3
Arcspray 150P-4

REDUCES OPERATOR FATIGUE OPTIONS Description Arcspray150 Push Pistol for 1.6mm wires Arcspray150 Push Pistol for 2.0mm wires Arcspray150 Push Pistol for 2.3mm wires The pistol has been designed to give consistent throughputs with high coating quality at 500A. Metallisation technology has taken the conventional arc spray pistol to new dimensions, making it smaller, lighter, more ergonomic and stronger than ever, giving superior coating ability. Arcspray150 Push Pistol for 2.5mm wires Push button design for simple operation Contact tube & tip arrangement Carbon fibre toughness for the harshest...

 Open the catalog to page 4
Arcspray 150P-5

Energy saving AUTO-STANDBY mode OPTIONS Description S500(19) ARC150 Energizer with closed loop current control (500A) (415Vac) S500FV(19) ARC150 Energizer with closed loop current control (500A) (200-220Vac) S500D(19) ARC150 Energizer with closed loop current control (500A) (200-220~380-460Vac) The energiser has been specifically designed for those users who are likely to spray a varying range of materials. Ideally suited for the Anti-corrosion industry and General Engineering Workshop. Remote operation E-Stop kit for (19) PLC energisers Dust proof current control & closed loop indicator New...

 Open the catalog to page 5
Arcspray 150P-6

'19 Series' MIG / SPOOL Wire Dispense The drive unit is now more compact than ever, but that doesn't mean it's any less durable. The addition of a top set of driven rollers provides an even more reliable, positive wire feed. Quick release MIG covers make it easy to disassemble & fit through small manholes. Alternatively there is the option to dispense from layer spools which also features the quick release feature. ARC150(19) Drive unit for MIG Dispensing (**mm) ARC150(19) Drive unit for SPOOL Dispensing (**mm) Quick release MIG covers Heavy duty (0.55kW) electric inverter drive Additional top...

 Open the catalog to page 6
Arcspray 150P-7

'19 Series' Drum Dispense Through the Metallisation wire dispensing cone, wire is neatly guided to a dispense point, then over the pulley to give a free passage of wire from the drum to pistol. As before the drive unit is now more compact than ever, and there is still the addition of a top set of driven rollers providing even more reliability. ARC150(19) Drive unit for Drum Dispensing (**mm) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (51CM) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (56CM) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (59CM)...

 Open the catalog to page 7
Arcspray 150P-8

Trolley Option The (19) series trolley allows movement of the drive unit and wire dispense around the site independently of the energiser. It has a new compact design and the facility to 'hide' the supplies connections within the trolley in order to prevent dust ingress. Extension Trolley for (19) Series Drive Units Chanelling for supplies preventing dust & damage Trolley with the top cover removed. Demonstrating where the supplies connections sit. Braked front castors Trolley with the top cover in place. Heavy duty rear wheels Demonstrating how supplies connections are protected from damage...

 Open the catalog to page 8
Arcspray 150P-9

Supplies Package Arcspray 150P, 10m supplies package for electric drive, S500 Arcspray 150P, 15m supplies package for electric drive, S500 Arcspray 150P, 20m supplies package for electric drive, S500 Arcspray 150P, 10M Extension Supplies Package for Electric Drive, S500 Arcspray 150P, 5m supplies package for electric drive, S500 The system supplies connect from the energiser or trolley to the pistol. They include the power, air & control cables & wire conduits in the suitable size for the system. Refer to system configuration pages to select supplies lengths. Arcspray 150P, 20M Extension Supplies...

 Open the catalog to page 9
Arcspray 150P-10

Optional Accessories A number of accessories are available to further enhance the arc spraying process: The Arc beam system kit. Remote operation and pendants (19) Series data kits. They are easily integrable and designed specifically for the Metallisation arc spraying systems. Arcbeam System Kit for ARC150 using 1.6mm or 2.0mm wires Arcbeam System Kit for ARC150 using 2.3mm or 2.5mm wires REMOTE OPERATION & PENDANTS Remote operation & pendants Remote operation plug & cable for PLC energisers with Harting Connectors Remote operation plug & cable for (19) PLC energisers + E-Stop kit Remote Operation...

 Open the catalog to page 10
Arcspray 150P-11

Packaged Systems Our most commonly supplied systems are offered as a package with a single part number. Part numbers are made up of the pistol followed by the desired energiser, wire size, supplies length and wire dispense method. Examples are provided below: Useful Information MATERIAL USAGE Coverage (Kg/M²/100µ) Metallisation Wire 01E/17E/25E/28E Aluminium & Alloys Metallisation Wire 02E Zinc 1.6 mins 16 mins 2 hrs 40 mins Metallisation Wire 01E/17E/25E/28E Aluminium & Alloys 2 mins 20 mins 3 hrs 20 mins Metallisation Wire 21E Zinc/ Aluminium 85/15 1.6 mins 16 mins 2 hrs 40 mins ARC150P/S500(19)...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.