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Arcspray 150/S500-CL

Arcspray 150/S500-CL

Product catalog summary
Introduction: The document introduces the ARC150/S500-CL system, designed in response to customer feedback for a flexible yet high-throughput system. It highlights the system's capability to operate at 500A with a 100% continuous duty cycle, making it suitable for medium and large-scale thermal spray applications.
Key Features:
  • New pistol front end with contact tips for improved reliability.
  • Upgraded supplies and cooled conductors for enhanced performance.
  • Heavy-duty drive unit with v-shaped rollers for better wire feeding.
  • Flexible drive and a new 500A energiser with high-specification digital meters.
Applications: The system is primarily designed for anti-corrosion applications using zinc, aluminium, and their alloys. It is also suitable for spraying high-temperature alloys in larger applications.
Specifications:
  • 500A capacity for high productivity.
  • Closed-loop current control for simplicity and reliability.
  • Supports 2.3/2.5mm anti-corrosion wires and 1.6mm setup for high-temperature alloys.
  • Air-cooled cables for lightweight handling.
  • Supply packages extendable up to 50m.
Performance Data:
  • Zinc: Maximum throughput of 51 kg/hr and coverage of 0.82 m²/kg/100µm.
  • Aluminium & Alloys: Maximum throughput of 12 kg/hr and coverage of 3.85 m²/kg/100µm.
  • High-temperature alloys: Maximum throughput of 13.6 kg/hr at 300A and coverage of 2.88 m²/kg/100µm.
Additional Features:
  • Flexible pistol manoeuvrability for ease of use.
  • Easy setup and maintenance for high productivity.
  • New 500A energiser with digital display for enhanced monitoring.
Conclusion: The ARC150/S500-CL system offers a reliable and flexible solution for thermal spray applications, ensuring high productivity and quality surface finishes.
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Catalog excerpts

Arcspray 150/S500-CL-1

CLOSED-LOOP CURRENT CONTROL In response to feedback from customers for a flexible system but with higher throughput, we have created the 500A, ARC150/S500-CL system. The ARC150 system offers a great balance of controllable throughput with flexible operation and the opportunity to have extended supplies packages up to 50m from the energiser to the pistol. A number of new features are included to enable reliable spraying at 500A, 100% continuous duty cycle. These include a new pistol front end with contact tips instead of solid tubes; uprated supplies / cooled conductors and terminals; a heavy duty drive unit with new, v-shaped rollers; heavy duty flexible drive and a new 500A energiser with highspecification digital meters. These features combine to give a flexible, reliable and manageable solution for medium and large scale thermal spray applications, producing quality, fine surface finish coatings. The ARC150 system is designed for anti-corrosion applications spraying zinc, aluminium and their alloys but can also be used to spray other materials commonly sprayed in larger applications such as high temperature alloys. 500A capacity = high productivity 10 and 20m supplies packages (max wire feed) Closed-loop current = simplicity / reliability Extension supplies to extend up to 50m Uses 2.3/2.5mm anti-corrosion wires Easy to setup and maintain = high productivity 1.6mm setup for high termperature alloys MIG, hardboard reel and drum dispense Air cooled cables = lightweight New heavy duty drive unit and rollers Flexible pistol manoeuvrability New contact tips = reliability at higher current New 500A energiser with digital display 100% duty cycle = reliability and productivity Wire Diameter* Maximum Throughput kg/hr (@ 500A) Aluminium & Alloys Zinc/Aluminium 85/15 ARCTEC Non-slip coating High temperature alloys All figures are approximate and will vary with specific spray parameters Typical Applications: Structural Steelwork Oil/Gas platforms Pipes and vessels Internal vessel / boilers Gates / fences Architectural fabrications Bridges

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.