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Arcspray 150/S500(16)-CL

Arcspray 150/S500(16)-CL

Product catalog summary
Overview: The document introduces the ARC150/S500(16) system, designed to meet customer demands for a flexible yet high-throughput thermal spray system. It highlights the system's capability to operate at 500A with a 100% continuous duty cycle, making it suitable for medium to large-scale applications.
Key Features:
  • Enhanced Pistol Design: Incorporates contact tips for improved reliability at higher currents.
  • Upgraded Components: Includes cooled conductors, terminals, and a heavy-duty drive unit with v-shaped rollers.
  • Flexible Operation: Offers supply packages extendable up to 50m, allowing for versatile application setups.
  • Advanced Energiser: Features a new 500A energiser with high-specification digital meters for precise control.
Applications: The system is primarily designed for anti-corrosion applications using zinc, aluminium, and their alloys. It is also capable of spraying high-temperature alloys, making it suitable for various industrial applications such as structural steelwork, oil/gas platforms, pipes, vessels, and architectural fabrications.
Technical Specifications:
  • Wire Diameter: Supports 2.3/2.5mm wires for anti-corrosion and 1.6mm for high-temperature alloys.
  • Maximum Throughput: Up to 51 kg/hr for zinc and 12 kg/hr for aluminium and alloys at 500A.
  • Coverage: Zinc provides a coverage of 0.82 m²/kg/100µm, while aluminium and alloys offer 3.85 m²/kg/100µm.
Additional Features:
  • Closed-Loop Current Control: Ensures simplicity and reliability in operation.
  • Air-Cooled Cables: Lightweight design for ease of use.
  • Easy Setup and Maintenance: Designed for high productivity with minimal downtime.
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Catalog excerpts

Arcspray 150/S500(16)-CL-1

In response to feedback from customers for a flexible system but with higher throughput, we have created the 500A, ARC150/S500(16) system. The ARC150 system offers a great balance of controllable throughput with flexible operation and the opportunity to have extended supplies packages up to 50m from the energiser to the pistol. A number of new features are included to enable reliable spraying at 500A, 100% continuous duty cycle. These include a new pistol front end with contact tips instead of solid tubes; uprated supplies / cooled conductors and terminals; a heavy duty drive unit with new, v-shaped rollers; heavy duty flexible drive and a new 500A energiser with high-specification digital meters. These features combine to give a flexible, reliable and manageable solution for medium and large scale thermal spray applications, producing quality, fine surface finish coatings. The ARC150 system is designed for anti-corrosion applications spraying zinc, aluminium and their alloys but can also be used to spray other materials commonly sprayed in larger applications such as high temperature alloys. ■ 500A capacity = high productivity ■ Closed-loop current = simplicity / reliability ■ Uses 2.3/2.5mm anti-corrosion wires ■ 1.6mm setup for high termperature alloys ■ Air cooled cables = lightweight ■ Flexible pistol manoeuvrability ■ New 500A energiser with digital display ■ 10 and 20m supplies packages (max wire feed) ■ Extension supplies to extend up to 50m ■ Easy to setup and maintain = high productivity ■ MIG, hardboard reel and drum dispense ■ New heavy duty drive unit and rollers ■ New contact tips = reliability at higher current ■ 100% duty cycle = reliability and productivity Typical Applications: All figures are approximate and will vary with specific spray parameters ■ Structural Steelwork ■ Oil/Gas platforms ■ Pipes and vessels ■ Internal vessel / boilers ■ Gates / fences ■ Architectural fabrications ■ Bridges

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.