Catalog excerpts
Equipment Spec
Open the catalog to page 1Introducing the ARC150(19) The most comprehensive 500 amp arc spray unit to date! Introducing the NEW (19) range ARC150. Similar to the pioneering ARC145P pistol the ARC150(19) Push Pull system utilises all the benefits that industrial additive manufacturing bring; lighter design but incredibly strong. The ARC150(19) provides both application and production versatility; a lightweight pistol for maximum operator comfort and a newly designed compact heavy-duty industrial drive system to allow flexibility for long supplies. Designed with state-of-the-art features and options, the energisers...
Open the catalog to page 2System Overview NEW PUSH / PULL PISTOL Industrial 3D printed parts. Carbon fibre reinforced. Spray voltage measured at pistol. Ergonomic handle design. Reversible V-Rollers. Contact tips and air concentrator. ROBUST PARTS Fan on demand saves power and reduces noise. Robust push button current control. Industrial plugs / sockets. Rear handle. '19' SERIES DRIVE UNIT Compact design. Quick release MIG reel carriers which are easy to disassemble to feed in small access manholes. Lighter weight. SUPPLIES PACKS: Lengths to suit. Industrial connections. Robust manifold & cover. Lightweight cooled...
Open the catalog to page 3Pistol The new ARC150(19) pistol has been adapted to suit the most demanding applications. Ergonomically designed for comfortable operation day after day whilst still using the same standard consumables. It gives consistent throughputs with high coating quality at 500A and thanks to the introduction of 3D printed parts it is now even lighter, whilst retaining its heavy-duty, robust and compact design. The synchronised wire drive allows for longer supplies whilst spray voltage is measured at the pistol for improved reliability and diagnostics. REDUCES OPERATOR FATIGUE Reversible U-Rollers...
Open the catalog to page 4Energy saving AUTO-STANDBY mode OPTIONS Description S500(19) ARC150 Energizer with closed loop current control (500A) (415Vac) S500FV(19) ARC150 Energizer with closed loop current control (500A) (200-220Vac) S500D(19) ARC150 Energizer with closed loop current control (500A) (200-220~380-460Vac) The energiser has been specifically designed for those users who are likely to spray a varying range of materials. Ideally suited for the Anti-corrosion industry and General Engineering Workshop. Remote operation E-Stop kit for (19) PLC energisers Dust proof current control & closed loop indicator...
Open the catalog to page 5'19 Series' MIG / SPOOL Wire Dispense The drive unit is now more compact than ever, but that doesn't mean it's any less durable. The addition of a top set of driven rollers provides an even more reliable, positive wire feed. Quick release MIG covers make it easy to disassemble & fit through small manholes. Alternatively there is the option to dispense from layer spools which also features the quick release feature. ARC150(19) Drive unit for MIG Dispensing (**mm) ARC150(19) Drive unit for SPOOL Dispensing (**mm) Quick release MIG covers Heavy duty (0.55kW) electric inverter drive Additional...
Open the catalog to page 6'19 Series' Drum Dispense Through the Metallisation wire dispensing cone, wire is neatly guided to a dispense point, then over the pulley to give a free passage of wire from the drum to pistol. As before the drive unit is now more compact than ever, and there is still the addition of a top set of driven rollers providing even more reliability. ARC145(19) Drive unit for Drum Dispensing (**mm) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (51CM) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (56CM) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly...
Open the catalog to page 7Trolley Option The (19) series trolley allows movement of the drive unit and wire dispense around the site independently of the energiser. It has a new compact design and the facility to 'hide' the supplies connections within the trolley in order to prevent dust ingress. Extension Trolley for (19) Series Drive Units Channelling for supplies preventing dust & damage Trolley with the top cover removed. Demonstrating where the supplies connections sit. Braked front castors Trolley with the top cover in place. Heavy duty rear wheels Demonstrating how supplies connections are protected from...
Open the catalog to page 8Supplies Package Arcspray 150(19), 10M Supplies Package for Electric Drive, S500(19) Arcspray 150(19), 15M Supplies Package for Electric Drive, S500(19) Arcspray 150(19), 20M Supplies Package for Electric Drive, S500(19) Arcspray 150(19), 10M Extension Supplies Package for Electric Drive, S500(19) The system supplies connect from the energiser or trolley to the pistol. They include the power, air & control cables & wire conduits in the suitable size for the system (up to 20m). Refer to system configuration pages to select supplies lengths. Arcspray 150(19), 20M Extension Supplies Package...
Open the catalog to page 9Optional Accessories Remote operation & pendants Arcbeam System Kit for ARC150 using 1.6mm or 2.0mm wires Arcbeam System Kit for ARC150 using 2.3mm or 2.5mm wires XX = Lengths available (150mm, 500mm, 1000mm, 1500mm) YY = Wire Sizes available (1.6mm, 2.0mm, 2.3mm, 2.5mm) (19) series data kits connectivity & industry 4.0 feedback Arcspray 150 Extension Deflector XXmm Long YYmm Wires REMOTE OPERATION & PENDANTS Remote operation plug & cable for PLC energisers with Harting Connectors Remote Operation Pendant for PLC Energizers with Harting Connection Remote operation plug & cable for (19) PLC...
Open the catalog to page 10Packaged Systems Our most commonly supplied systems are offered as a package with a single part number. Part numbers are made up of the pistol followed by the desired energiser, wire size, supplies length and wire dispense method. Examples are provided below: Useful Information MATERIAL USAGE Coverage (Kg/M²/100µ) Metallisation Wire 01E/17E/25E/28E Aluminium & Alloys Metallisation Wire 02E Zinc 1.6 mins 16 mins 2 hrs 40 mins Metallisation Wire 01E/17E/25E/28E Aluminium & Alloys 2 mins 20 mins 3 hrs 20 mins Metallisation Wire 21E Zinc/ Aluminium 85/15 1.6 mins 16 mins 2 hrs 40 mins...
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