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Arcspray 150(19)

Arcspray 150(19)
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Arcspray 150(19)

Product catalog summary
Introduction
The ARC150(19) is an advanced arc spraying system designed for industrial additive manufacturing, offering a lightweight and robust design. It features a new heavy-duty industrial drive system and advanced control technology for seamless switching between closed and open loop spraying.
System Overview
The system includes a compact '19' series drive unit, a push/pull pistol with 3D printed parts, and a '19' series energiser. It is designed for operator comfort with features like quick release MIG reel carriers and ergonomic handles.
Specifications
The ARC150(19) pistol supports various wire sizes (1.6mm to 2.5mm). The energiser offers closed loop current control and multiple voltage configurations. The drive unit is compact and durable, suitable for MIG and spool dispensing.
Optional Accessories
Accessories include the Arc beam system kit, Arc extension, remote operation pendants, and data kits for Industry 4.0 integration.
Material Usage and Time to Spray
Tables provide material throughput and coverage at 500 Amps, with estimated times for spraying areas with 100 µm coating thickness.
Packaged Systems
Complete systems are available with various configurations, including MIG and drum systems, for different wire sizes and supply lengths.
Conclusion
The ARC150(19) system is designed for high performance in demanding environments, offering flexibility, ease of use, and quality coating results, suitable for anti-corrosion and general engineering applications.
Extended Trolley Configurations
Configurations allow for a maximum supplies pack length of 50 meters, with combinations like 30+20 or 40+10 meters.
Detailed Specifications
  • 500 Amp continuous operation with 100% duty cycle.
  • Portable design with large wheels and a rigid handle.
  • Dust-proof push button control for current setting.
  • Energy-saving fan on demand.
  • PLC control for reliability and maintenance ease.
  • Sealed electrical control circuit to reduce dust ingress.
  • Specifically designed for ARC spraying.
  • LED and Ethernet fault alarm feedback.
  • Closed Loop Current Control for reliable spray rate and over-current protection.
  • Robust industrial connections for all control cables.
  • Air regulators with lock-off potential and digital air pressure switches.
  • Thermal switch on rectifiers and increased heat sink for better thermal dissipation.
  • Easy access energiser panels and external fuse bank for reduced Mean Time to Repair (MTTR).
  • Switched output voltage control with multiple input supply options (220V/380V/415V).
  • Remote operation E-stop kit for remote start/stop functionality.
Digital Displays
Features include easy-to-read scale and numerical display, higher accuracy, warning alert status, wide viewing angle, and IP65 rated Gorilla glass screens.
Key Information
  • Dimensions: 670 mm x 1220 mm x 910 mm.
  • Weight: 288.8 kg.
  • Input Power Requirements: 380/415/460 V, 50-60 Hz, 3 Phase.
  • Optional Input Power: 200/220 V, 3 phase, 50/60 Hz.
  • Max Power Consumption: 29 KVA.
  • Typical Power Consumption: 16 KVA for Zinc, 22 KVA for Aluminium.
  • Duty: 0-500 AMPS at 100% Duty Cycle.
  • Output Voltage: 0-49 Vdc.
  • Air Requirements: 1.5 m³/min at 5 bar.
Pistol Specifications
Includes industrial 3D printing technology, closed arc for improved efficiency, air concentrator for fine coatings, and lightweight air-cooled conductor cables. Supports wire sizes of 1.6, 2.0, 2.3, and 2.5mm.
Typical Performance Figures
Performance varies by material and wire diameter, with throughput and coverage specified for different wire types.
Arc Beam System Kit
Reduces Arcspray footprint, improves deposit efficiency, and increases hardness. Includes air hoses with quick release connections.
Arc Extension
Suitable for internal bores or recesses with variable deflected spray. Available in different versions for various wire sizes.
Remote Operation
Includes a 10m cable and pre-wired plug for connection to automation systems. A pendant allows remote operation with an E-stop button.
Data Kit
Allows information to be read from the energiser via an Ethernet connection. Provides Industry 4.0 feedback with various data outputs.
Contact Information
Metallisation Ltd, Peartree Lane, Dudley, West Midlands, DY2 0XH, United Kingdom. Tel: +44 (0)1384 252464, Fax: +44 (0)1384 237196, Email: [email protected], Website: www.metallisation.com
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Catalog excerpts

Arcspray 150(19)-2

Introducing the ARC150(19) The most comprehensive 500 amp arc spray unit to date! Introducing the NEW (19) range ARC150. Similar to the pioneering ARC145P pistol the ARC150(19) Push Pull system utilises all the benefits that industrial additive manufacturing bring; lighter design but incredibly strong. The ARC150(19) provides both application and production versatility; a lightweight pistol for maximum operator comfort and a newly designed compact heavy-duty industrial drive system to allow flexibility for long supplies. Designed with state-of-the-art features and options, the energisers sophisticated...

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Arcspray 150(19)-3

System Overview NEW PUSH / PULL PISTOL Industrial 3D printed parts. Carbon fibre reinforced. Spray voltage measured at pistol. Ergonomic handle design. Reversible V-Rollers. Contact tips and air concentrator. ROBUST PARTS Fan on demand saves power and reduces noise. Robust push button current control. Industrial plugs / sockets. Rear handle. '19' SERIES DRIVE UNIT Compact design. Quick release MIG reel carriers which are easy to disassemble to feed in small access manholes. Lighter weight. SUPPLIES PACKS: Lengths to suit. Industrial connections. Robust manifold & cover. Lightweight cooled conductors....

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Arcspray 150(19)-4

Pistol The new ARC150(19) pistol has been adapted to suit the most demanding applications. Ergonomically designed for comfortable operation day after day whilst still using the same standard consumables. It gives consistent throughputs with high coating quality at 500A and thanks to the introduction of 3D printed parts it is now even lighter, whilst retaining its heavy-duty, robust and compact design. The synchronised wire drive allows for longer supplies whilst spray voltage is measured at the pistol for improved reliability and diagnostics. REDUCES OPERATOR FATIGUE Reversible U-Rollers mean...

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Arcspray 150(19)-5

Energy saving AUTO-STANDBY mode OPTIONS Description S500(19) ARC150 Energizer with closed loop current control (500A) (415Vac) S500FV(19) ARC150 Energizer with closed loop current control (500A) (200-220Vac) S500D(19) ARC150 Energizer with closed loop current control (500A) (200-220~380-460Vac) The energiser has been specifically designed for those users who are likely to spray a varying range of materials. Ideally suited for the Anti-corrosion industry and General Engineering Workshop. Remote operation E-Stop kit for (19) PLC energisers Dust proof current control & closed loop indicator New...

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Arcspray 150(19)-6

'19 Series' MIG / SPOOL Wire Dispense The drive unit is now more compact than ever, but that doesn't mean it's any less durable. The addition of a top set of driven rollers provides an even more reliable, positive wire feed. Quick release MIG covers make it easy to disassemble & fit through small manholes. Alternatively there is the option to dispense from layer spools which also features the quick release feature. ARC150(19) Drive unit for MIG Dispensing (**mm) ARC150(19) Drive unit for SPOOL Dispensing (**mm) Quick release MIG covers Heavy duty (0.55kW) electric inverter drive Additional top...

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Arcspray 150(19)-7

'19 Series' Drum Dispense Through the Metallisation wire dispensing cone, wire is neatly guided to a dispense point, then over the pulley to give a free passage of wire from the drum to pistol. As before the drive unit is now more compact than ever, and there is still the addition of a top set of driven rollers providing even more reliability. ARC145(19) Drive unit for Drum Dispensing (**mm) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (51CM) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (56CM) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (59CM)...

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Arcspray 150(19)-8

Trolley Option The (19) series trolley allows movement of the drive unit and wire dispense around the site independently of the energiser. It has a new compact design and the facility to 'hide' the supplies connections within the trolley in order to prevent dust ingress. Extension Trolley for (19) Series Drive Units Channelling for supplies preventing dust & damage Trolley with the top cover removed. Demonstrating where the supplies connections sit. Braked front castors Trolley with the top cover in place. Heavy duty rear wheels Demonstrating how supplies connections are protected from damage...

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Arcspray 150(19)-9

Supplies Package Arcspray 150(19), 10M Supplies Package for Electric Drive, S500(19) Arcspray 150(19), 15M Supplies Package for Electric Drive, S500(19) Arcspray 150(19), 20M Supplies Package for Electric Drive, S500(19) Arcspray 150(19), 10M Extension Supplies Package for Electric Drive, S500(19) The system supplies connect from the energiser or trolley to the pistol. They include the power, air & control cables & wire conduits in the suitable size for the system (up to 20m). Refer to system configuration pages to select supplies lengths. Arcspray 150(19), 20M Extension Supplies Package for...

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Arcspray 150(19)-10

Optional Accessories Remote operation & pendants Arcbeam System Kit for ARC150 using 1.6mm or 2.0mm wires Arcbeam System Kit for ARC150 using 2.3mm or 2.5mm wires XX = Lengths available (150mm, 500mm, 1000mm, 1500mm) YY = Wire Sizes available (1.6mm, 2.0mm, 2.3mm, 2.5mm) (19) series data kits connectivity & industry 4.0 feedback Arcspray 150 Extension Deflector XXmm Long YYmm Wires REMOTE OPERATION & PENDANTS Remote operation plug & cable for PLC energisers with Harting Connectors Remote Operation Pendant for PLC Energizers with Harting Connection Remote operation plug & cable for (19) PLC energisers...

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Arcspray 150(19)-11

Packaged Systems Our most commonly supplied systems are offered as a package with a single part number. Part numbers are made up of the pistol followed by the desired energiser, wire size, supplies length and wire dispense method. Examples are provided below: Useful Information MATERIAL USAGE Coverage (Kg/M²/100µ) Metallisation Wire 01E/17E/25E/28E Aluminium & Alloys Metallisation Wire 02E Zinc 1.6 mins 16 mins 2 hrs 40 mins Metallisation Wire 01E/17E/25E/28E Aluminium & Alloys 2 mins 20 mins 3 hrs 20 mins Metallisation Wire 21E Zinc/ Aluminium 85/15 1.6 mins 16 mins 2 hrs 40 mins ARC150/S500(19)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.