Equipment Spec

The most comprehensive remote control arc spray unit for automatic spray applications to date! Completing the family of robust versatile twin wire arc spray systems is the remote control range of NEW ARC145/150(19) and ARC145/150P. All four systems are based on our manual ARC145/150 push pull and ARC145/150P push systems but RC versions are optimised for automation. Designed with state-of-the-art features and options, the energisers sophisticated control technology enables quick and easy switching between closed loop and open loop spraying. The display screens show clear and concise details for...

System Overview RC PUSH / PULL PISTOL '19' SERIES DRIVE UNIT SUPPLIES PACKS Fan on demand saves power and reduces noise. Robust push button controls of current, nozzle and aux air. Industrial plugs / sockets. Rear handle. Remote PLC connectivity. Compact design. Quick release MIG reel carriers which are easy to disassemble to feed in small access manholes. Lighter weight. Lengths to suit. Industrial connections. Robust manifold & cover. Lightweight cooled conductors. Robot mounting kits Industrial 3D printed parts. Carbon fibre reinforced. Spray voltage measured at pistol. Light yet sturdy design....

The pistol has been designed to give consistent throughputs with high coating quality at 350A (ARC145) or 500A (ARC150). Thanks to the introduction of 3D printed parts it is now even lighter, whilst retaining its heavy-duty, robust and compact design. The synchronised wire drive allows for longer supplies whilst spray voltage is measured at the pistol for improved reliability and diagnostics. IDEAL OR REMOTI SPRAYING 1.2 m Carbon the hars The Air Knife Bracket assembly ensures limited dust enters the substrate and also keeps the substrate cool. The Super Spreader assembly option gives wider spread...

Energy saving AUTO-STANDBY mode OPTIONS Description S245(19) ARC145-RC Energizer with closed loop current control, remote control of pistol, current & air pressures, inclusive of Pendant (250A) (415Vac) S345(19) ARC145-RC Energizer with closed loop current control, remote control of pistol, current & air pressures, inclusive of Pendant (350A) (415Vac) The energiser has been specifically designed for those users who are likely to spray a varying range of materials. Ideally suited for the automation of both engineering and corrosion protection applications. S500(19) ARC150-RC Energizer with closed...

'19 Series' MIG / SPOOL Wire Dispense The drive unit is now more compact than ever, but that doesn't mean it's any less durable. The addition of a top set of driven rollers provides an even more reliable, positive wire feed. Quick release MIG covers make it easy to disassemble & fit through small manholes. Alternatively there is the option to dispense from layer spools which also features the quick release feature. ARC***(19) Drive unit for MIG Dispensing (**mm) ARC145(19) Pull Only Drive Unit Assy for MIG Dispensing 1.6mm Wires ARC***(19) Drive unit for SPOOL Dispensing (**mm) Quick release...

Through the Metallisation wire dispensing cone, wire is neatly guided to a dispense point, then over the pulley to give a free passage of wire from the drum to pistol. As before the drive unit is now more compact than ever, and there is still the addition of a top set of driven rollers providing even more reliability. 150/250 KG FOR ZINC200 KG FOR ZINC/ALUMINIUM60 KG FOR ALUMINIUM Viewing Window

Modular Wire Guide System Our Modular Wire Guide System offers an innovative solution to the problem of arc failures due to points of high friction on the wire around bends. 45º modules can be linked together to create turns of 90º, 135º or 180º from the wire dispensing system. This also allows for improved consistency and longer runs. COMPELETE ASSEMBLIES Wire dispensing cone (plastic with viewing window), 51cm drums inc 90° wire module to suit "Hansen" type conduits Wire dispensing cone (plastic with viewing window), 51cm drums inc 90° wire module to suit PTFE conduits MAX Ø2.5 End Cap Connectors...

The Bulkhead Booth mounts attach to a booth wall allowing connection of the flexible drive, conduits, control cable, auxiliary air and air knives. The Manifold Plate Assembly allows the system specific supplies to seamlessly connect the system through the booth wall. It neatly holds and guides the supplies coming from the Assembly providing the ultimate connection freedom whilst providing unique acoustic properties. BULKHEAD MOUNTS MONITORING CONSOLES PISTOL ACCESSORIES Description Arc Wire Speed, Power and Air Consumption Monitoring Console Booths Dual Arc Wire Speed, Power and Air Consumption...

Supplies Package OPTIONS V/// The system supplies connect from the energiser or trolley to the pistol. They include the power, air & control cables & wire conduits in the suitable size for the system (up to 20m). Refer to system configuration pages to select supplies lengths.

Remote Pendant & Optional Accessories Remote Pendant Arcbeam System Kit for ARC*** using 1.6mm or 2.0mm wires Arcbeam System Kit for ARC*** using 2.3mm or 2.5mm wires Arcspray *** Extension Deflector XXmm Long YYmm Wires REMOTE PENDANTS A number of accessories are available to further enhance the arc spraying process: Remote Pendant (included). The Arcbeam Kit. Arc Extension. The remote pendant allows remote operation of the system. It connects into the energiser in a dedicated socket on the rear of the energiser. A remote pendant is included as part of the system. They are easily integrable...

TYPICAL EXTENDED CONFIGURATIONS Typical System Configurations Metallisation has the right configuration for all requirements. Below are some typical set ups. Variations of these configurations may be possible. Please contact Metallisation to discuss your specific application requirements. STANDARD CONFIGURATIONS SOLUTION PLICATION Note: Maximum total supplies pack length is 50 m. This can be a combination of 30+20 or 40+10. EXTENDED CONFIGURATIONS Most commonly used for on-site anti-corrosion applications where loading of the smaller MIG reels is more feasible than using drum material. PUSH /...