ARC1020
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Equipment Spec

Introducing the ARC1020 The ultimate in reliability and precision for ultra-high throughput, demanding production applications with anti-corrosion coatings. Introducing the NEW ARC1020. The industrial pistol features a wire drive supplied at the heavy-duty pistol by a highly accurate, powerful AC Inverter motor, through a robust gearbox and drive roller system. The high performance pistol incorporates proven Metallisation technology, including a new and unique, constant geometry (CG) head. The air cap & concentrator now incorporates a new quarter twist lock system held in position with a...

System Overview NEW INDUSTRIAL PISTOL: Unprecedented performance. Carbon fibre reinforced cover. Incremental tension adjustment. Sealed gearbox. Integrated spreader. 900 W Motor. HIGH CURRENT '17' SERIES ENERGISER: New high contrast digital touchscreen display. Data monitoring allows info to be read from energiser. Industrial plugs / sockets. 1000 or 1500 Amp options. DUTY CYCLE RATING 45º WIRE DISPENSE: 5, 10 and 25 meter supplies packages for integration to energisers as standard. Conduits - 5 m as standard. Other lengths available. Quick release at pistol end. Suitable for fibre drum &...

The NEW ARC1020 Pistol has been designed to give consistent throughputs with high coating quality. It is a heavy-duty unit with a robust construction, proven reliability and diagnostics. The drive box is factory lubricated and has hardened gears for longer life with 4 rollers per side and U-groove rollers for optimum wire contact & reliable drive. The new spray head has been designed to use lower air pressures with increased air flow. Included is an integrated spray stream spreader with independent control of rate of spread. SMOOTH \ AND STABLE ERFORMANCE1 TIME AFTER TIME y fibre Fully...

'17 Series' Energiser The technology within the energiser is specifically designed to smooth the power required to give the optimum arcspray coating. A new but widely used Siemens Logo Logic Module industrial PLC controller within the energiser has further simplified the internal controls, improving reliability and making fault diagnosis considerably easier. A further benefit is that the systems can be very easily integrated into production lines. E-stop integration to link from and I or to production equipment Push butt dust tecumts rjieJtotngu dot/ oyCe & lowj Me 100% DUTY CYCLE high...

Supplies Package DESIGNED DESIGNED TO LAST LAST 5Mtr Supplies Package for ARC1020-S****(17) System 10Mtr Supplies Package for ARC1020-S****(17) System 25Mtr Supplies Package for ARC1020-S****(17) System The system supplies connect from the energiser to the pistol. They include the power, air & control cables & wire conduits in the suitable size for the system up to 25 m (Conduits - 5 m as standard). Refer to system configuration pages to select supplies lengths. Quick Release Power Connectors Only for S1000(17) System Supplies Industrial connections as standard Air hose with threaded...

WIRE DISPENSE Suitable for dispensing all zinc, aluminium or zinc/ aluminium wires but specifically required for large diameter and stiff wires (4 mm/4.76 mm zinc and zinc/aluminium plus 3.2 mm aluminium). Big Drum Wire Dispense - Floor Mounted/Bolted Wire Straightener (Optional) FOR 1/8" ZINC WIRES ONLY: 21252-51A 21252-56A Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (56CM) Wire Dispensing Cone with Adjustable Reeling Pulley Assembly (59CM) Clamp Blocks (Pair) 3/4" Designed to ensure smooth wire feed to the pistol Wire Dispensing Cone with Adjustable Reeling Pulley...

Modular Wire Guide System Our Modular Wire Guide System offers an innovative solution to the problem of arc failures due to points of high friction on the wire around bends. 45º modules can be linked together to create turns of 90º, 135º or 180º from the wire dispensing system. This also allows for improved consistency and longer runs. LOW FRICTION COMPELETE ASSEMBLIES Wire dispensing cone (plastic with viewing window), 51cm drums inc 90° wire module to suit PTFE conduits-Large Wires (2.5-5.0mm) 45° Wire Guide Module-Large Wires (2.5-5.0mm) End Cap Connectors (A&B) 1/2" Outlet Thread-Large...

Auxiliary Spreader Examples The ARC1020 pistol includes an integrated spray stream spreader with independent control of the rate of spread. There now follows some typical examples to better illustrate it's function (all examples completed at 1500 amps @ 100 mm/s traverse rate (3 bar nozzle pressure): 665 µm @50 mm WIRE SIZE Deposit Efficiency depends on: Spray voltage – the lowest possible to maintain a stable arc. No Spreader DE: 66.10% Air pressures – Nozzle air: 3-5 bar, Auxiliary air: 2-3 bar. Stand-off distance – see diagrams. Spray angle – as close to 90º as possible. Surface finish...

Useful information Our most commonly supplied systems are offered as a package with a single part number. Part numbers are made up of the pistol followed by the desired energiser, wire size and supplies length. Note: the closer the drums are to the pistol the better the efficiency as there is less wire drag / wire slip. Examples are provided below: MATERIAL USAGE V// MATERIAL WIRE DIAMETER THROUGHPUT (KG/HR) Metallisation Wire 01E/25E/28E Aluminium & Alloys Metallisation Wire 01E/25E/28E Aluminium & Alloys jSimple Configurations BIG WIRE Systems Metallisation Wire 02E Zinc Metallisation...

Typical System Configurations Drums should be 10 m max from the pistol with conduits in as straight lines/wide radius as possible. Metallisation has the right configuration for all requirements. Below are some typical set ups. Variations of these configurations may be possible. Please contact Metallisation to discuss your specific application requirements. Most commonly used for in-house or on-site anti-corrosion applications when using 1/8" wires. Most commonly used for in-house or on-site anti-corrosion applications where drums can easily be handled. STANDARD DRUM DISPENSE BIG WIRE DRUM...