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Custom Actuators

Custom Actuators

Product catalog summary

Custom Actuators Overview
This document provides a detailed overview of custom actuators, focusing on various cylinder types and their specifications according to ISO standards. It covers mini-cylinders, ISO 15552 cylinders, compact cylinders, and other specialized cylinders, along with accessories and additional components.

ISO 6432 Mini-Cylinders
Mini-cylinders are available in several variants, including limited rear heads, opposing configurations, perforated through-rods, and two-flat designs. They feature specific dimensions and material options, such as C45 chrome rods and stainless steel pistons, with gaskets made from polyurethane or NBR.

ISO 15552 Cylinders
This section details multi-position cylinders, long internal cushioning cylinders, and tanks derived from ISO 15552 standards. It specifies dimensions, materials, and gasket options, emphasizing the importance of selecting the appropriate configuration for specific applications.

Compact Cylinders
Designed for space-saving applications, compact cylinders include series with centring rings, built-in male hinges, and anti-rotation features. The document outlines technical specifications and available options for these cylinders.

Other Cylinders and Accessories
Additional cylinder types include round cylinders and rotary actuators, with detailed specifications for each. Accessories such as shock absorbers and special piston rods are discussed, providing options for enhancing cylinder performance.

Technical Specifications and Key Codes
Detailed technical data is provided for each cylinder type, including operating pressure, temperature range, and material specifications. Key codes assist in ordering and identifying specific configurations.

Conclusion
The document advises contacting sales offices for further information and emphasizes the importance of selecting the correct cylinder type and configuration to meet specific application requirements.

ISO 15552 Cylinder Overview
This document provides detailed specifications and configurations for ISO 15552 cylinders, focusing on various types such as mechanically adjustable strokes, common opposing piston rods, through-rods with locks, perforated through-rods, tandem through-rods, low-friction cylinders, compact cylinders with centring rings, and short-stroke cylinders with anti-rotation features.

Ordering and Customization
Detailed ordering codes are provided for each cylinder type, specifying bore, stroke, material, and gasket options. Custom products are available upon request, with specific configurations and dimensions.

Technical Notes
Non-stick slip versions are recommended for low-speed applications to prevent surging. The use of non-lubricated air is advised to maintain performance and avoid grease removal.

Technical Specifications
Cylinders are available in non-magnetic and magnetic double-acting versions with bores ranging from 32 to 63 mm and strokes from 0 to 500 mm. They operate at a pressure of 10 bar and a temperature range of -20 to +80°C. The cylinders are pre-lubricated and can be supplied with additional features like nuts on the piston rod and custom labels.

Materials
The jacket is made of AISI 304, the piston rod of AISI 303, and the head is anodized aluminum. Gaskets are made of NBR, pistons of aluminum, and the guide bushing of technopolymer.

Accessories
Various accessories are available for the round cylinder series, including hinges, pivot pairs, and foot flanges. Shock absorbers are also available for rodless cylinders and slides, with specific codes for ordering.

Shock Absorbers
Shock absorbers are designed for use with rodless cylinders and slides, with various models available depending on the application. They are identified by specific codes and have detailed specifications for energy absorption and impact velocity.

Special Piston Rods
Special piston rods can be ordered with configurations such as extended projection, extra-long thread, and female thread. These are available for various cylinder series and require specific order codes.

ISO 15552 Cylinder Rotary
This cylinder features a visible rack for coupling to a pinion, with a diameter of 50 mm and a stroke of 70 mm. It includes components like a die-cast aluminum head and a steel rack.

Compact Precision Slide Series S14K
This series includes flat, compact precision slides with two cylinders and options for shock absorbers or elastic mechanical stops. It supports various stroke lengths and includes provisions for inductive sensors.

Hydraulic Brake Series BRK
These brakes have specific dimensions and are designed for use with fixing holes at a 40 mm distance.

Electric Cylinder Series ELEKTRO ISO 15552
This electric cylinder uses an Acme screw for vertical load movement and includes features like a non-rotating system and built-in greasing for screws. It is compatible with standard pneumatic cylinder accessories.

Overview
The document provides technical specifications and operational guidelines for electric cylinders and stepping motor drives. It includes details on different versions, technical data, and recommendations for maintenance and usage.

Specifications
The document outlines specifications for electric cylinders with different piston rod diameters (Ø32, Ø50, Ø63), including piston rod thread sizes, environmental temperature ranges, electrical protection ratings, and maximum stroke lengths. It also specifies the mechanical features such as screw pitch, screw diameter, and maximum liftable load.

Procedures and Maintenance
Regular lubrication of the cylinder is advised every 50 km or at least once a year using MOBILITH SHC 460 grease. The document emphasizes the importance of avoiding uncontrolled impacts at the end of the stroke and provides guidelines for sensor magnet usage and work position.

Technical Data
Detailed technical data is provided for both ACME screw and direct current motor versions, including screw pitch, screw diameter, ambient temperature, degree of protection, and duty cycle. The document also includes data on motor supply voltage, input power, and current.

Drive Systems
The document describes fieldbus drives for stepping motors, highlighting features such as digital and analogue I/O, encoder control, and automatic power reductions. It provides technical data for different drive models, including operating voltage ranges, current ranges, and protection features.

Diagrams and Graphs
The document includes graphs showing the relationship between rpm and piston rod speed, as well as drive torque as a function of axial load. It also provides wiring diagrams for stepping motor drives, detailing connections for encoders, digital inputs, and power supply stages.

Recommendations
The document recommends contacting sales offices for further information and quotations, and it provides notes on accessing additional resources such as instruction manuals online.

Catalog excerpts

* prices and lots upon request Custom Actuators

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G2 CUSTOM ACTUATORS SUMMARY CYLINDERS ACCORDING TO STANDARDS AND VARIANTS ISO 6432 MINI-CYLINDERS P ISO 6432 MINI-CYLINDER WITH LIMITED REAR HEAD P ISO 6432 MINI-CYLINDER PERFORATED THROUGH-ROD P ISO 15552 CYLINDER LONG INTERNAL CUSHIONING P TANK DERIVED FROM CYLINDER ISO 15552 STD P ISO 15552 CYLINDER WITH MECHANICALLY ADJUSTABLE STROKE P ISO 15552 CYLINDER COMMON OPPOSING PISTON ROD P ISO 15552 CYLINDER WITH THROUGH-ROD AND LOCK CUSTOM PRODUCTS CUSTOM ACTUATORS SUMMARY P ISO 15552 CYLINDER PERFORATED THROUGH-ROD P ISO 15552 CYLINDER TANDEM THROUGH-ROD P COMPACT CYLINDER SERIES CMPC WITH BUILT-IN...

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P SHORT-STROKE CYLINDER SERIES SSCY SINGLE ACTING WITH HINGES P SHORT-STROKE CYLINDER SERIES SSCY THROUGH-ROD ANTI-ROTATION OTHER CYLINDERS P ROUND CYLINDER SERIES SHORT RNDC P ROUND CYLINDER SERIES RNDC WITH REDUCED HEAD P ROUND CYLINDER SERIES RNDC PERFORATED THROUGH-ROD P ROUND CYLINDER SERIES E ACCESSORIES P SHOCK ABSORBERS P SPECIAL PISTON RODS ROTARY ACTUATORS P ISO 15552 CYLINDER ROTARY P COMPACT PRECISION SLIDE SERIES S14K, WITH INDUCTIVE SENSOR HYDRAULIC BRAKE P HYDRAULIC BRAKE SERIES BRK Ø 40 mm WITH FIXING HOLES TO DISTANCE 40 mm ELECTRIC CYLINDER P ELECTRIC CYLINDER SERIES ELEKTRO...

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G2 ISO 6432 MINI-CYLINDER WITH LIMITED REAR HEAD The threaded part of the rear head is removed to save space. But this means there is no way to fix the cylinder using the rear head since there is no threaded part or hole for mounting the accessories. N.B.: For technical data refer to the standard version. CUSTOM PRODUCTS ISO 6432 MINI-CYLINDER WITH LIMITED REAR HEAD 112 TYPE 106 SE cushioned 109 DEA 110 DE 111 SE 112 DEM 113 DEMA 116 DEM for mechanical lock 117 DEMA for mechanical lock Double-acting (non-cushioned, not magnetic) Magnetic double-acting (non-cushioned) Magnetic double-acting (cushioned)...

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The two cylinders come with a single common rear head. This type of cylinder is available with diameter 12 DEM, 16 DEM and Ø 25 DEMA. N.B.: For technical data refer to the standard version. DIMENSIONS X1 = CYLINDER 1 STROKE X2 = CYLINDER 2 STROKE 0 0 Standard V Without head mut S Non-magnetic s G No stick slip N.B.: Specify in the comment area whether without DEM or DEMA. DEM: Magnetic double-acting (non-cushioned) DEMA: Magnetic double-acting (cushioned) 0020 STROKE Ø 8 to 10 stroke 0 to 100 mm Ø 12 to 16 stroke 0 to 200 mm Ø 20 to 25 stroke 0 to 500 mm C MATERIAL A C45 chrome rod, aluminium...

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G2 ISO 6432 MINI-CYLINDER PERFORATED THROUGH-ROD N.B.: For technical data refer to the standard version. CUSTOM PRODUCTS ISO 6432 MINI-CYLINDER PERFORATED THROUGH-ROD + = ADD THE STROKE ++ = ADD TWICE THE STROKE 115 TYPE t 114 DEM through-rod t 115 DEMA through-rod DEM: Magnetic double-acting (non-cushioned) DEMA: Magnetic double-acting (cushioned) Z MATERIAL C C45 chrome piston rod, technopolymer piston Z Stainless steel piston rod and nut aluminium piston P GASKETS P Polyurethane N NBR ● V FKM/FPM ● B Low temperature ● Only available for non-magnetic versions and with aluminium piston t Stainless...

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This version is used to maintain objects fixed to the piston rod angularly and apply torques with the limits specified in the technical characteristics. The piston rod of two-flat cylinders features two opposite longitudinal surfaces. It is made of stainless steel. The cylinder front head, which is made of two parts, includes a sintered bronze bush that prevents the piston rod from rotating on its axis. A special polyurethane gasket ensures airtightness and the scraping of any deposit of dirt. The double-acting magnetic version with end-of-stroke cushioning is available. Pneumatic cushioning...

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DIMENSIONS STANDARD VERSION CUSTOM PRODUCTS ISO 6432 MINI-CYLINDERS TWO-FLAT Ø 25 THROUGH-ROD VERSION + = ADD THE STROKE ++ = ADD TWICE THE STROKE ACCESSORIES All the accessories of ISO 6432 cylinders can be used, with the exception of the piston rod lock. Please contact our sales offices for further information and quota

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Two paired cylinders. The first stage defines the shorter stroke and the second one the total stroke. X1 = CYLINDER 1 STROKE X2 = CYLINDER 2 STROKE For other dimensions, refer to the standard version L 243 265 280 310 348 368 440 0 0 Standard S Non- magnetic s G No stick slip A Type A 3 Serie 3 _ Progressive letter assigned by Metal Work 050 STROKE from 25 to 2800 mm (stroke X2 to be specified) s For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only. n In the code of cylinder with letter in fourth position Ø 100 becomes A1; Ø 125 becomes A2 C MATERIAL C45 chromed rod,...

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G2 ISO 15552 CYLINDER LONG INTERNAL CUSHIONING This special version can be provided if, for aesthetic reasons or requirements in assembling the fixing accessories, the long cushioning specified in the catalogue is not required. The following versions are currently available: - Ø 50, 63 and 80 cushioning length 100 mm - Ø 63, cushioning length 150 mm - Ø 100, cushioning length 80 mm N.B.: For technical data refer to the standard version. COMPONENTS a CUSHIONING EXTENSION: aluminium b CUSHIONING GASKET: polyurethane, NBR or FKM/FPM c CUSHIONING CONE: OT 58 d STATIC O-rings: NBR Refer to standard...

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G2 TANK DERIVED FROM CYLINDER ISO 15552 STD These tanks are derived by fixing two rear heads of an ISO 15552 cylinder to a liner. For management requirements associated with the liner production system, the code shows a fictitious stroke that is obtained by subtracting the basic value L from the total length of the liner (Ltot). These products are not PED-certified. This certification is not required when the product of pressure in the tank (expressed in bar) and the volume (expressed in litres) is less than 50. TECHNICAL DATA Operating pressure Temperature range Bore CALCULATION OF THE LINER...

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