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Crankcase Ventilation

Crankcase Ventilation

Crankcase Ventilation

Product catalog summary
Introduction
Metex has been a leader in designing and manufacturing custom-engineered solutions using knitted wire mesh for over forty years. This material is valued for its resilience, memory, and strength, making it suitable for high-performance and cost-effective industrial applications.
Crankcase Emissions Control
Metex addresses the challenge of controlling crankcase emissions in combustion engines, driven by environmental legislation and consumer concerns. Their knitted wire mesh breather elements and assemblies effectively reduce emissions from sources such as crankcase aerosol condensation and mechanical shearing, thereby reducing oil consumption and protecting air-intake systems.
Product Applications and Versatility
Metex's knitted wire mesh products are versatile, used in applications like seals, noise attenuators, filters, heat wicks, and more. This versatility allows Metex to offer cost-effective solutions for diverse industrial challenges, particularly in demanding environments due to the unique interlocked looped structure of the mesh.
Technical Specifications
Metex breather elements can be customized in size, configuration, and material to meet specific performance and space requirements. They offer high efficiency (95-99%) and can withstand temperatures from -45°C to 650°C.
Design and Manufacturing Excellence
Metex's expertise in material science and engineering enables them to produce breather elements for any engine type, ensuring reduced emissions and OEM costs. Their ISO9001 and QS9000 certified processes guarantee high-quality products.
Contact Information
Metex Corporation is headquartered in Edison, New Jersey, with additional locations in Europe and Mexico. They offer comprehensive in-house design, R&D, and testing facilities, along with flexible manufacturing capabilities to meet just-in-time requirements.
Conclusion
With decades of experience, Metex provides reliable solutions for crankcase-emission challenges, enhancing engine performance and reliability across various applications.
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Catalog excerpts

Crankcase Ventilation-1

TECHNICAL BULLETIN NUMBER 102 BREATHER ELEMENTS & ASSEMBLIES CUSTOM-ENGINEERED SOLUTIONS IN KNITTED WIRE MESH Metex Knitted Wire Mesh Products Solve Problems Cost Effectively Metex knitted wire mesh is manufactured from an “endless” wire that is formed into loops and subsequently networked, providing elasticity and resilience not found with woven wire or powdered metal products. The diversity and versatility of wire mesh enables Metex to produce products for a wide variety of applications, including: • Seals • Heat Wicks • Air Gap Rings • Breathers • Noise Attenuators • Filters • Coalescers • Mufflers • Shock Absorbers • Gaskets • Air Filters • Protective Coverings • Heat Shields • Electronic Shielding • Exhaust Seals • Navin Rings • Ball Joint Seal • Catalytic Converter • Catalytic Converter Systems End Rings Support Mesh • Flame Arrestors For forty years, Metex design, development, and manufacturing engineers have been producing engineered components that take maximum advantage of the unique characteristics and robust nature of knitted wire mesh. Its interlocked looped structure, which offers excellent resiliency, memory— even when subjected to high temperatures as well as high-tensile or compressive stress—and strength, make knitted wire the ideal choice in materials when both performance and cost are paramount. Metex products now meet a wide range of critical needs—from providing flexible, yet durable, seals and joints to noise attenuation, thermal insulation, and filtration—in some of the most demanding industrial applications and environments. Our Breather Elements & Assemblies continue a longstanding Metex tradition of integrating the right designs, materials, and manufacturing methods to meet customer needs for optimal performance at lowest possible cost. Complete in-house design, R&D, and test facilities Metex Corporation 970 New Durham Road Edison, New Jersey 08818 Phone: 732-287-0800 1-800-222-0969 Fax: 732-287-8546 E-mail: [email protected] Metex Mexico No. 30 Del Centro Industrial Limon Los Pinos En Av. Ferrocarril KM 14.5 En El Fracc. Los Pinos Tijuana, Baja California Mexico Phone: 011-52-66-89-74-34 Fax: 011-52-66-89-74-53 Flexibility in manufacturing for JIT requirement Meeting the Challenge for Better Control of Crankcase Emissions in Combustion Engines Current and pending environmental legislation has placed stringent demands on crankcase breather systems for internal combustion engines. Reducing such crankcase-emission carryover is not just a federal mandate with some types of engines—it’s also a key consumer concern. Metex has responded to the need for better control over such emissions with prolonged-life, knitted wire mesh breather elements and assemblies. Metex products help dramatically reduce the escape of crankcase emissions from such engine sources as: • Condensation of crankcase aerosol • Mechanical shearing from valve springs and other mechanical parts • Lubricating oil that exits the engine through the crankcase breather tube or assembly Metex designed and manufactured Breather Elements and Assemblies provide long-lasting performance in reducing crankcase emissions as well as oil consumption and oil pooling on external engine and vehicle parts— while protecting air-intake products in closed-crankcase ventilation (CCV) systems. Engine manufacturers have also found that Metex Breather Elements and Assemblies provide a greater degree of market differentiation among an increasingly environmentally conscious buying public—helping to improve customer loyalty for specific engine brands.

 Open the catalog to page 1
Crankcase Ventilation-2

BREATHER ELEMENTS & ASSEMBLIES TECHNICAL BULLETIN Superior Design and Manufacturing for Meeting Custom Emission-Control Requirements Knitted construction permits production of elements in almost any material, density, thickness, or configuration Configuration—Oval, round, rectangular, triangle, square, or custom-designed to mate with your product Service Life—Over four times more durable than competing products Engine Location—Inside valve cover or any new or existing engine cavity or housing Size—3-200mm height x 100-250mm diameter (0.125"- 8" height x 4"- 10" diameter) Custom engineered to...

 Open the catalog to page 2
Crankcase Ventilation-3

BREATHER ELEMENTS & ASSEMBLIES TECHNICAL BULLETIN Superior Design and Manufacturing for Meeting Custom Emission-Control Requirements Knitted construction permits production of elements in almost any material, density, thickness, or configuration Configuration—Oval, round, rectangular, triangle, square, or custom-designed to mate with your product Service Life—Over four times more durable than competing products Engine Location—Inside valve cover or any new or existing engine cavity or housing Size—3-200mm height x 100-250mm diameter (0.125"- 8" height x 4"- 10" diameter) Custom engineered to...

 Open the catalog to page 3
Crankcase Ventilation-4

TECHNICAL BULLETIN NUMBER 102 BREATHER ELEMENTS & ASSEMBLIES CUSTOM-ENGINEERED SOLUTIONS IN KNITTED WIRE MESH Metex Knitted Wire Mesh Products Solve Problems Cost Effectively Metex knitted wire mesh is manufactured from an “endless” wire that is formed into loops and subsequently networked, providing elasticity and resilience not found with woven wire or powdered metal products. The diversity and versatility of wire mesh enables Metex to produce products for a wide variety of applications, including: • Seals • Heat Wicks • Air Gap Rings • Breathers • Noise Attenuators • Filters • Coalescers •...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.