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Air & Liquid Filters

Air & Liquid Filters

Air & Liquid Filters

Product catalog summary
Introduction
Metex has been a prominent manufacturer of engineered components using knitted wire mesh for over four decades. This material is valued for its resilience, memory, and strength, making it suitable for high-performance and cost-effective applications.
Specifications and Benefits
Knitted wire mesh is crafted from continuous wire loops, providing elasticity and resilience. It withstands high temperatures up to 650°C, mechanical stress, and chemical corrosion. The mesh can be customized in various geometries and materials, offering a cost-effective solution with minimal tooling costs.
Applications
Metex products are utilized across diverse industries such as chemical processing, gas turbines, food processing, water treatment, and pharmaceuticals. The mesh is employed for seals, filters, noise attenuators, heat shields, and electronic shielding, among other uses.
Filtration Capabilities
Knitted wire mesh filters outperform paper and sintered metal filters, particularly in harsh environments. They maintain integrity under extreme conditions and provide efficient filtration with high dirt-retention capacity. The mesh's structure creates a tortuous path that enhances filtration efficiency.
Performance Characteristics
The performance of the mesh is influenced by wire diameter, density, and configuration. It offers superior filter efficiency and dirt-holding capacity, even at low densities. The mesh's resilience ensures a secure fit in various filter cavities.
Conclusion
Metex knitted wire mesh products provide a robust, versatile, and economical solution for demanding industrial applications, ensuring optimal performance and longevity.
Specifications and Data
The document includes data on particle-retention and dirt-holding capacities for filters with a diameter of 12.7 mm and thickness of 9.5 mm. These filters, made from knitted wire mesh, allow customization in material, density, thickness, and configuration. Key data points include measurements of mass and density under various conditions.
Product Features
Metex has been producing engineered components using knitted wire mesh for over forty years. The mesh's interlocked looped structure offers excellent resiliency, memory, and strength, making it suitable for high-temperature and high-stress environments. Metex products are used in various applications, including seals, noise attenuation, thermal insulation, and filtration.
Technical Bulletin Highlights
The bulletin highlights the superiority of knitted wire mesh filters in hostile environments where traditional paper and sintered metal filters fail. These filters resist degradation, corrosion, and mechanical or thermal shock, maintaining integrity under extreme conditions and exposure to destructive gases.
Applications and Solutions
Metex knitted wire mesh products are versatile, used in applications such as seals, heat wicks, air gap rings, noise attenuators, filters, coalescers, mufflers, shock absorbers, gaskets, and more. The products are designed to meet customer needs for optimal performance at the lowest cost.
Contact Information
Metex Corporation is located in Edison, New Jersey, with branches in Europe and Mexico. They offer complete in-house design, R&D, and test facilities, with flexibility in manufacturing for just-in-time requirements.
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Catalog excerpts

Air & Liquid Filters-1

TECHNICAL BULLETIN NUMBER 104 A I R & L I Q U I D F I LT E R S CUSTOM-ENGINEERED SOLUTIONS IN KNITTED WIRE MESH Metex Knitted Wire Mesh Products Solve Problems Cost Effectively Metex knitted wire mesh is manufactured from an “endless” wire that is formed into loops and subsequently networked, providing elasticity and resilience not found with woven wire or powdered metal products. The diversity and versatility of wire mesh enables Metex to produce products for a wide variety of applications, including: • Seals • Heat Wicks • Air Gap Rings • Breathers • Noise Attenuators • Filters • Coalescers • Mufflers • Shock Absorbers • Gaskets • Air Filters • Protective Coverings • Heat Shields • Electronic Shielding • Exhaust Seals • Navin Rings • Ball Joint Seal • Catalytic Converter • Catalytic Converter Systems End Rings Support Mesh • Flame Arrestors For forty years, Metex design, development, and manufacturing engineers have been producing engineered components that take maximum advantage of the unique characteristics and robust nature of knitted wire mesh. Its interlocked looped structure, which offers excellent resiliency, memory— even when subjected to high temperatures as well as high-tensile or compressive stress—and strength, make knitted wire the ideal choice in materials when both performance and cost are paramount. Metex products now meet a wide range of critical needs—from providing flexible, yet durable, seals and joints to noise attenuation, thermal insulation, and filtration—in some of the most demanding industrial applications and environments. Our Knitted Wire Mesh Filters continue a longstanding Metex tradition of integrating the right designs, materials, and manufacturing methods to meet customer needs for optimal performance at lowest possible cost. Complete in-house design, R&D, and test facilities Metex Corporation 970 New Durham Road Edison, New Jersey 08818 Phone: 732-287-0800 1-800-222-0969 Fax: 732-287-8546 E-mail: [email protected] Metex Mexico No. 30 Del Centro Industrial Limon Los Pinos En Av. Ferrocarril KM 14.5 En El Fracc. Los Pinos Tijuana, Baja California Mexico Phone: 011-52-66-89-74-34 Fax: 011-52-66-89-74-53 Flexibility in manufacturing for JIT requirements Superior Filtration in Hostile Environments with Knitted Wire Mesh Filtering liquids or air in hostile environments—such as those subject to temperature extremes, high orders of shock/vibration, and caustic fuels or fumes—has posed problems for paper filter elements. These types of elements simply will not withstand these types of operating conditions. Since paper filters are typically composed of organic materials, they are also subject to attack by the caustic byproducts of many industrial processes— such as those involving combustion. For example, corrosion often takes place when high-temperature lubricating oils are loaded with such acids. After extended use, the surface area of the paper filter becomes heavily loaded, resulting in filter weak spots. (If the pressure relief valve is not set low enough, and the pressure is allowed to remain at normal operating pressure [500 to 700 kPa], paper filter elements may tear, fracture, or even burst.) Sintered metal filters—due to their granular construction—are also prone to fracture or disintegration when subjected to the stresses of high temperature and shock. Unless the fusion process involved in their construction is 100% complete, small particles may begin to break away. As a result, when installed on either rotating or reciprocating machinery, little particles of filter material very frequently detach and migrate to block the very devices the filter was designed to protect. Metex knitted wire mesh liquid and air filters overcome the limitations and deficiencies of these and many other filtration methods. Where resistance to degradation, corrosion, mechanical, or thermal shock is desired—and where a resilient product is needed for proper cavity fit—Metex filters provide an economical, robust alternative. From cryogenic operating conditions up to temperatures of 650° C, knitted wire mesh filters maintain their integrity even when subjected to extremely high vibration and exposed to destructive gases such H2, SO4, and HNO3.

 Open the catalog to page 1
Air & Liquid Filters-2

TECHNICAL BULLETIN PRODUCT BENEFITS Resistant to high temperatures up to 650°C ❏ Immune to mechanical stress ❏ Impervious to chemical corrosion ❏ Withstands extreme thermal shock ❏ Resilient—permitting tight fit to a given filter cavity without machining to critical tolerances ❏ Can be supplied in virtually any geometry ❏ Lasts four times longer than competing products ❏ Can be fabricated from a wide variety of alloys and plastics ❏ Competitively priced ❏ Minimal tooling costs ❏ Fuel injection filter— the convoluted maze provides a tortuous path to trap contaminants Knitted mesh consists of wires...

 Open the catalog to page 2
Air & Liquid Filters-3

TECHNICAL BULLETIN PRODUCT BENEFITS Resistant to high temperatures up to 650°C ❏ Immune to mechanical stress ❏ Impervious to chemical corrosion ❏ Withstands extreme thermal shock ❏ Resilient—permitting tight fit to a given filter cavity without machining to critical tolerances ❏ Can be supplied in virtually any geometry ❏ Lasts four times longer than competing products ❏ Can be fabricated from a wide variety of alloys and plastics ❏ Competitively priced ❏ Minimal tooling costs ❏ Fuel injection filter— the convoluted maze provides a tortuous path to trap contaminants Knitted mesh consists of wires...

 Open the catalog to page 3
Air & Liquid Filters-4

TECHNICAL BULLETIN NUMBER 104 A I R & L I Q U I D F I LT E R S CUSTOM-ENGINEERED SOLUTIONS IN KNITTED WIRE MESH Metex Knitted Wire Mesh Products Solve Problems Cost Effectively Metex knitted wire mesh is manufactured from an “endless” wire that is formed into loops and subsequently networked, providing elasticity and resilience not found with woven wire or powdered metal products. The diversity and versatility of wire mesh enables Metex to produce products for a wide variety of applications, including: • Seals • Heat Wicks • Air Gap Rings • Breathers • Noise Attenuators • Filters • Coalescers...

 Open the catalog to page 4

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