Inspection systems for the production of granular foodstuffs
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Inspection systems for the production of granular foodstuffs

Reliable, precise and user-friendly X-ray inspection systems, metal detectors and separators from Mesutronic Why detect foreign bodies? Despite all safety precautions, the contamination of bulk materials with foreign substances is unfortunately a problem in every manufacturing company. The effects are often dramatic if these are not reliably detected and removed from the production chain. Damage to processing machines, problems during audits, loss of supplier contracts and, in the worst case, severe image problems among consumers are often the result of inadequate control systems. In...

Incoming goods area In the incoming goods area, metal detectors and metal separators are used for the initial check. These can be installed in the pneumatic conveying line for the emptying of lorries, big bags in free fall, or on a conveyor belt. They can be used for examining grains, seeds, minerals, vegetables and other source materials. This allows contaminants to be traced back directly to the supplier. Type P-TRON 05 GM separators are available in nominal diameters of up to 200 mm. This makes them ideal for use in silo feeders or for the main distribution system after the silo. They...

Outgoing goods area In packaging, the task of quality assurance is of prime importance. According to the HACCP criteria, a final check for foreign bodies should take place if re-contamination can be excluded. This usually means the inspection of the product when its primary packaging is closed. Inspection in any secondary packaging is also possible. However, here a check must be made of whether the recognition accuracy at this point is still sufficient. The most common variant of inspection in this area are conveyor belt systems of the TRANSTRON type. As a supplement to our metal detectors,...

For the inspection of powders prior to their filling in bulk packs, and depending on the handling method, different system variants are used for inspecting powders before filling them into large containers. For example, suitable devices for free-fall applications, for example for filling big bags, are the easy-to-clean metal separators of the QUICKTRON 07 RH type. A variety of nominal diameters, accessories or special versions such as ATEX-compliant devices are available for every application. Even with larger diameters, they offer excellent detection accuracy. These are often combined with...

X-ray inspection In the granular product sector in particular, inspection for foreign bodies by means of X-rays offers diverse advantages in addition to the search for metals alone. In addition to the detection of other types of contamination such as glass or stones, quality algorithms make a significant contribution to customer satisfaction. An example of this is the weighing of individual bags in a collective packaging. For the inspection of products with metallic components, X-ray inspection systems are the only meaningful way to carry out a final, policy-compliant inspection. Metal...

Digital products and services The successful operation of inspection systems is no longer solely dependent on purchasing of the right product, but also on how well the system is connected to the people and machines in its environment. Mesutronic offers a wide range of support services that increase the integration of our products. Depending on the type of electronics used, our systems can already provide information as standard via analogue signals, various bus systems or Ethernet. Information is received by either controllers, process control systems or other, higher-level machines along...

mesuREMOTE allows our service specialists from Kirchberg im Wald to access any connected system, often avoiding time-consuming on-site deployment. Communication is secured according to current IT standards, encrypted and takes place solely after approval by the customer at all times. All of this can additionally be secured on the hardware side via a key switch. This means that any uncoordinated manipulation of systems by Mesutronic or third parties is reliably excluded. The electronic autoTEST tester allows significant reduction in manual test cycles in devices of the 07 electronics series....

In order to reduce introduction barriers and ensure smooth, long-term operation, we recommend our training programmes. We offer a wide range of solutions, from simple operator training included with commissioning to multi-day events on our premises. As with our physical products, we strive to make training as efficient and economical as possible for our customers while still in the coordination phase. The content is recommended by us and then individually adapted to your needs according to the number of participants, their educational background or previous experience. We are also happy to...

Customer-specific projects Special challenges may arise in particular when retrofitting inspection systems into an existing production environment. The development of solutions for these tasks is one of the core competencies of Mesutronic GmbH. The ways shown range from simple consultation on the deployment of a standard solution in an unusual way, through smaller and larger modifications, to the complete, customised customer system. We focus on the permanent, reliable and economically optimal fulfilment of your requirements. This is made possible by our company‘s competent team of...

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