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Quality assurance systems for slab and hot strip

Quality assurance systems for slab and hot strip

Quality assurance systems for slab and hot strip

Product catalog summary
Overview: This document from EMG Automation GmbH, a part of the SMS group, outlines advanced quality assurance systems and solutions for slab and hot strip processes. The focus is on optimizing manufacturing processes and enhancing product quality through innovative technologies.
Quality Assurance Systems: EMG offers a range of systems designed to improve process and product quality. Key systems include:
  • EMG iSCAN®: Provides non-contact measurement of slab dimensions (width, length, thickness) and tracking, with high accuracy even in harsh conditions.
  • EMG hotCAM: Measures and guides strip position, optimizing rolling force and gap adjustments to enhance process reliability.
  • EMG IMPOC: Online measurement of tensile and yield strength.
  • EMG SORM 3plus: Online roughness measurement.
  • EMG eMASS®: Strip stabilization.
  • EMG eBACS: Baffle blade control.
  • EMG SOLID®: Online oil layer measurement.
  • EMG BREIMO: Strip width measurement.
  • EMG iCAM®: Online measurement of strip width, edge cracks, and hole detection.
Solutions for Slab and Hot Strip: EMG provides specialized solutions for the hot area, leveraging a unified hardware and software structure to reduce Total Cost of Ownership (TCO). The systems are designed for continuous production processes in the metal industry, offering complete solutions tailored to individual customer requirements.
EMG iSCAN® Details: This system is used for precise slab dimension measurement and tracking, optimizing slab transport and positioning in heating furnaces. It supports process optimization by displaying slab width profiles and aiding in the adjustment of casting processes.
EMG hotCAM Details: This system ensures the defined position of strips between rolling stands, crucial for process reliability in hot rolling mills. It reduces strip camber and collisions, enhances process stability, and minimizes operator intervention.
Customer Benefits: The systems offer improved process reliability, easy integration, minimal maintenance, targeted error analysis, and enhanced operator support through direct feedback and comprehensive process data.
Conclusion: EMG Automation GmbH, with its extensive experience and innovative solutions, provides comprehensive process optimization for slab and hot strip production, ensuring high-quality outcomes and efficient operations.
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Catalog excerpts

Quality assurance systems for slab and hot strip-1

Optimise your processes and increase your quality Quality assurance systems for slab and hot strip

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Quality assurance systems for slab and hot strip-2

perfecting your performance EMG Strip guiding solutions The company EMG is the specialist when it comes to intelligent and complex automation solutions. As a technology leader, EMG is the first point of contact for you, our customers. Central areas of application for series products, individual components and complex system solutions from EMG are continuous production processes in the metal industry. As a traditional company and world market leader with 75 years of experience, EMG’s Metals business unit offers its customers, i.e. you, complete solutions for your respective individual requirements....

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Quality assurance systems for slab and hot strip-3

Typical installation positions in the process line Slab dimension / position measurement and tracking with EMG iSCAN® » after the continuous casting process (conventional continuous caster) » before the heating furnace » before the tunnel furnace (CSP® plants) Strip position measurement and guiding with EMG hotCAM

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Quality assurance systems for slab and hot strip-4

Slab dimension measurement Width, length and thickness - with EMG iSCAN® the non-contact and precise measurement of the slab geometry is realised. The number, type and configuration of the laser-based sensors are adapted to your individual application. Measuring accuracy* As far as technically possible, the laser sensors required for the application have laser protection class 2. Our sensors are ideally suited for harsh environmental conditions, e.g. high temperatures. Slab positioning & tracking Further areas of application of EMG iSCAN® are the slab tracking on the roller table from the slab...

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Quality assurance systems for slab and hot strip-5

Position measurement The hot rolling process is typically a combination of a reversing stand (roughing stand) and a finishing line with several rolling stands. Maintaining a defined position of the strip bet-ween the rolling stands is enormously important for process reliability in a hot rolling mill. The continuous measurement of the strip position with our EMG hotCAM solution enables you to optimise the adjustment of rolling force and gap. The measuring accuracy of our system is +/- 1.5 mm. reversing stands this leads to a reduction of the strip camber and thus to the avoidance of collisions...

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Quality assurance systems for slab and hot strip-6

Control algorithm with SMS X-Pact® Using the EMG hotCAM centre position, a closed control loop can be realised in a finishing line. EMG draws on the many years of experience of the SMS Group, which has developed the SMS X-Pact®, a product that demonstrably stabilises the rolling process. With this combination of position measurement on the hot strip EMG hotCAM and the closed control loop, EMG offers comprehensive process optimisation in the hot strip area. Advantages EMG hotCAM & SMS X-Pact® » Sheared strip ends are reduced » Fewer unscheduled roll changes necessary » Improvement of process stability...

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Quality assurance systems for slab and hot strip-7

EMG Automation GmbH Industriestraße 1 57482 Wenden Germany T +49 2762 612-0 www.emg.elexis.group [email protected] © EMG / QA systems hot strip / EN / Rev 00 / 11.2022 / Printed in Germany / Subject to modification

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All MESACON MESSELEKTRONIK GMBH DRESDEN catalogs and technical brochures

  1. ELDRO

    2  Pages

  2. EMG iTiM

    7  Pages

  3. EMG iCAM®

    6  Pages

  4. EMG iSCAN®

    8  Pages

  5. EMG hotCAM

    6  Pages

  6. EMG SOLID®

    8  Pages

  7. eMASS®

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.