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Quality assurance systems for cold strip

Quality assurance systems for cold strip
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Quality assurance systems for cold strip

Product catalog summary
Overview: The document details EMG's quality assurance systems for cold strip production, emphasizing process optimization and product quality enhancement. EMG integrates advanced technologies to meet the metal industry's growing quality and efficiency demands.
Quality Assurance Systems: EMG offers various innovative systems to enhance manufacturing processes and product quality, including:
  • EMG iSCAN®: Measures slab dimensions and tracks position.
  • EMG hotCAM: Monitors and guides strip position.
  • EMG IMPOC: Provides online measurement of tensile and yield strength.
  • EMG SORM 3plus: Conducts online roughness measurement.
  • EMG eMASS®: Stabilizes strips electromagnetically.
  • EMG eBACS: Controls baffle blades for edge mask control.
  • EMG SOLID®: Measures oil layer thickness online.
  • EMG BREIMO: Measures strip width.
  • EMG iCAM®: Detects strip width, edge cracks, holes, and pinholes.
  • EMG iTiM: Measures thickness.
Solutions for Cold Strip Sector: EMG's systems enhance process reliability in steel and aluminum strip production, addressing demands for new materials and complex components. They are based on a unified hardware and software structure, reducing Total Cost of Ownership (TCO).
EMG SOLID® System: This system measures oil layers on strip materials, ensuring optimal lubrication and surface conditions for subsequent processes. It detects dry spots and over-oiling, enhancing process stability and reducing scrap.
Customer Benefits: EMG systems offer improved process stability, transparency of quality features, reduced scrap, and secure production confirmation. They integrate seamlessly with other EMG systems for comprehensive quality assurance.
Technological Features: EMG systems utilize advanced technologies such as infrared spectroscopy, laser-induced fluorescence, and magnetic-inductive measurement to provide precise and reliable data for process optimization.
Conclusion: EMG's quality assurance systems are essential for optimizing cold strip production processes, ensuring high-quality outputs, and meeting the evolving demands of the metal industry.
X-ray Technology: X-ray technology achieves high measuring accuracy with minimal integration times, allowing scanning times as short as 0.2 milliseconds. Metal-ceramic tubes extend the X-ray tube's service life to over five years, with integrated standardization systems adjusting for age-related changes.
Isotope Technology: High-energy Cs137 isotopes are used in hot rolling mills for materials exceeding X-ray limits, while Am241 isotopes are used in cold rolling mills for lower requirements. These systems are equipped with safety mechanisms, making them a safe alternative to X-ray thickness measurement.
Contact Information: EMG Automation GmbH, Industriestraße 1, 57482 Wenden, Germany. Phone: +49 2762 612-0, Website: www.emg.elexis.group, Email: [email protected]
Note: This document is subject to modifications and was printed in Germany in November 2022.
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Catalog excerpts

Quality assurance systems for cold strip-1

Optimise your processes and increase your quality Quality assurance systems for cold strip

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Quality assurance systems for cold strip-2

perfecting your performance EMG Strip guiding solutions With our high-quality strip guiding systems, we provide safe, low-maintenance and technically mature components as well as complete solutions that optimally support your respective technological production process. Central areas of application for series products, individual components and complex system solutions from EMG are continuous production processes in the metal industry. EMG’s innovative quality assurance systems enable you, as our customer, to continuously optimise your manufacturing processes and increase your production quality...

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Online oil layer measurement EMG SOLID® is our system that is used for the online measurement of oil layers on running strip material. The typical application spectrum of EMG SOLID® ranges from the rolling mill, where the initial application of oil is implemented, to metal processors, for whom sufficient lubrication in the forming process and an oil-free surface before coatings or paintings are applied, are essential. Application fields By using EMG SOLID you can optimise your pressing and coating processes by assigning the quality features to the corresponding strip sections and/or sheet panels....

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InfraRed spectroscopy LaserInduced Fluorescencespectroscopy Our solution EMG SOLID® IR is based on the infrared spectroscopy. The system emitts an infrared light that passes through the oil layer, is reflected from the strip surface and passes through the oil layer again. Via laser-induced fluorescence spectroscopy our system measures the coating weight of the oil layer and visualises it over the entire measured material surface: » Special solid state laser delivers 10.000 single pulses per second and excites the oil to glow In doing so the intensity of specific wavelengths of the oil layer is...

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Online measurement of tensile and yield strength EMG IMPOC is our tried and tested, magnetic-inductive measuring system for automatic, non-destructive online determination of the mechanical properties (tensile and yield strength) of ferroma-gnetic steel strip material. Areas of application include the production of cold-rolled and surfacecoated steel strip material, for example, in: » Hot-dip galvanising lines » Continuous annealing lines » Tinning lines » Continuous pickling lines* » Processing lines* *on request Online roughness measurement Roughness parameters are an important quality feature...

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Typical installation positions of EMG quality assurance systems in the process line Oil layer measurement with EMG SOLID® IR Strip width measurement with EMG BREIMO Online measurement of tensile and yield strength with EMG IMPOC Online roughness measurement with EMG SORM 3plus Electromagnetic strip stabilisation with EMG eMASS® Edge mask control with EMG eBACS Online measurement of strip and stripe width, edge crack, hole and pinhole detection EMG iCAM® Oil layer measurement with EMG SOLID® LIF Thickness ameasurement with EMG iTiM Strip running direction 10

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In hot-dip galvanising lines the zinc coating thickness is determined by air knives. This is where EMG eMASS®, our turnkey system for stabilising fast-running ferromagnetic steel strips based on electromagnets, is mainly used. EMG eMASS® optimises and economises the use of the metal coating at the blow-off nozzle of a hot-dip galvanising line for zinc coating, GALVALUME®* and aluminisation processes. In the area of blow-off nozzles the metal strip passing through the system is enlarged by so called “baffle blades” to avoid any form of air turbulence, which can lead to damage of the zinc layer...

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Strip width measurement EMG BREIMO is our contact-free, optical strip width measuring system for steel strip material in continuously running processes. Consisting of a measuring frame with two sensor positioning devices EVK, the corresponding light emitters and a common linear stroke transducer, EMG BREIMO is an extremely reliable strip width measuring system. EMG BREIMO offers a robustness to external malfunctions. Changes to the strip edge position are continuously detected and taken into account when calculating and displaying the strip width. Online measurement of strip and slit strip width,...

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Applications of the highly accurate Thickness measurement with EMG iTiM » Manufacturing processes » Rolling mills and coating lines » Service centres » Automotive Thickness measurement with EMG iTiM Laser, X-ray and isotope technology 100 % exact Depending on the application and requirements, we offer EMG measuring systems for simple thickness measurement (centre measurement), for traversing profile measurement up to complex multi-channel profile measurements with flatness, width and speed measurement. For use in painting and galvanising plants, EMG supplies coating thick- ness gauges based on...

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EMG Automation GmbH Industriestraße 1 57482 Wenden Germany T +49 2762 612-0 www.emg.elexis.group [email protected] © EMG / QA systems cold strip / EN / Revision 00 / 11.2022 / Printed in Germany / Subject to modification

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All MESACON MESSELEKTRONIK GMBH DRESDEN catalogs and technical brochures

  1. ELDRO

    2  Pages

  2. EMG iTiM

    7  Pages

  3. EMG iCAM®

    6  Pages

  4. EMG iSCAN®

    8  Pages

  5. EMG hotCAM

    6  Pages

  6. EMG SOLID®

    8  Pages

  7. eMASS®

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.