EMG hotCAM

EMG hotCAM

EMG hotCAM

Product catalog summary
Introduction
The EMG hotCAM is an optical position measurement system designed for hot strip rolling processes. It enhances process reliability by maintaining the strip's position between rolling stands, optimizing rolling force and gap adjustments, and reducing strip camber and cobbles.

Functional Principle
The system uses advanced image processing algorithms to correct optical errors and accurately calculate the strip position. It operates effectively despite environmental challenges like water steam, thanks to its air flushing design that prevents optic pollution.

Technical Specifications
  • Environmental temperature: up to 100 °C
  • Minimum strip temperature: 820 °C
  • Cooling/Air flushing: Compressed air (500 l/min; > 5 bar)
  • Accuracy: +/- 1.5 mm for both width and position measurement
  • Interface: Profibus/Ethernet
  • Measuring rate: 50 Hz - 60 Hz
  • Scalability: 1-n measuring sets
  • Measuring distance: approx. 4-8 m

Performance Features
  • CMOS area scan camera captures NIR images
  • Mathematical algorithms for error compensation
  • Data transfer to line PLC
  • Scalable for multiple rolling stands
  • Temperature and air monitoring options

Customer Benefits
  • Higher operational safety and process stability
  • Reduced unscheduled roll changes and operator intervention
  • Improved strip geometry and reduced sheared strip ends
  • Enhanced manual control and operator support through direct feedback

Conclusion
The EMG hotCAM system, combined with SMS Group's X-Pact® Strip Steering Control, offers comprehensive process optimization, ensuring improved product quality and operational safety in hot strip rolling mills.
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Catalog excerpts

EMG hotCAM-1

Optical position measurement at hot strip

 Open the catalog to page 1
EMG hotCAM-2

Our solution for your hot processes Ideal strip positioning The hot rolling process is typically a combination of a reversing mill (roughing mill) and a multi-stand hot rolling mill (finishing line). For the process reliability in a hot rolling mill it is extremely important to keep a defined position of the strip between the hot rolling stands. The continuous measurement of the strip position allows an optimised adjustment of the rolling force and gap. In reversing mills this can lead to a reduction of the camber of the strip and thus prevents collisions of the strip with the mechanical strip...

 Open the catalog to page 2
EMG hotCAM-3

Functional principle During hot rolling processes in a multi-stand rolling mill, the position of the moving hot strip changes between the rolling stands. By detecting this position, the optimised adjustment of the rolling force and gap is possible, to keep the strip in the middle of the line. By knowing the strip position at each rolling step, the online control of the slab/strip movement becomes much more effective. Furthermore, it helps to avoid critical movements of the strip, leading in the worst case to cobbles of the hot strip between the rolling stands. EMG hotCAM provides not only the...

 Open the catalog to page 3
EMG hotCAM-4

Higher operational safety 100 % the right decision Customer benefits » Easy to integrate system » Little maintenance required on the camera » Improved process stability and safety » Targeted error analysis through extended process data (position value between the stands) » Evaluation of individual images (PDF report of each strip with strip end images) » Better manual control by the operator through direct feedback » Integrated strip guiding View area of EMG hotCAM optic Rolling stands in a finishing line Performance features » CMOS area scan camera takes near infrared (NIR) pictures of the hot...

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EMG hotCAM-5

Closed control loop with X-Pact® Strip Steering Control Using the EMG hotCAM centre position, a closed control loop can be realised in a finishing line. EMG draws on the many years of experience of the SMS Group, which has developed the SMS X-Pact®, a product that demonstrably stabilises the rolling process. With this combination of position measurement on the hot strip EMG hotCAM and the closed control loop, EMG offers comprehensive process optimisation in the hot strip area. Customer benefits » Sheared strip ends are reduced » Fewer unscheduled roll changes necessary » Improvement of process...

 Open the catalog to page 5
EMG hotCAM-6

EMG Automation GmbH Industriestraße 1 57482 Wenden, Germany T +49 2762 612-0 www.emg.elexis.group [email protected] EMG / P-A / EMG hotCAM / EN / Revision 00 / 06.2022 / Printed in Germany / Subject to modification

 Open the catalog to page 6
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.