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EMG ELDRO® Electrohydraulic thruster BRAKEMATIC®

EMG ELDRO® Electrohydraulic thruster BRAKEMATIC®

EMG ELDRO® Electrohydraulic thruster BRAKEMATIC®

Product catalog summary
Design Overview: The BRAKEMATIC® system is designed for electrohydraulic drum and disc brakes, incorporating a programmable frequency converter with function modules and an input unit. It controls the ELDRO® thruster's hydraulic force to manage braking operations effectively. The system can operate multiple brakes simultaneously if they share identical functions and operation modes.
Functions: The system offers various control types:
  • Pedal Type P: Allows manual parameter presetting for sensitive braking, improving positioning accuracy and operational comfort.
  • Ramp Type R: Provides fixed, preprogrammed braking torque characteristics, suitable for remote-controlled cranes with minimal control signals.
  • Advance: Offers variable parameter presetting for controlled brake torque characteristics, ensuring constant brake times for strip processing plants and acting as an antilock system for trackbound travel.
Control Unit Specifications: The control units are wall-mounted with IP 55 protection, and the pedal is floor-mounted. They comply with relevant standards and regulations. The system supports various voltage variants and operates within specified temperature and environmental conditions.
Technical Specifications:
  • System voltage options include 180-260 V AC and 345-525 V AC, with corresponding DC options.
  • Protection class is IP 55, with ambient temperature operation from -10°C to +40°C.
  • Surge voltage strength is Class I, and permitted pollution is degree 2.
  • Vibrostability is tested according to IEC standards.
Applications: The BRAKEMATIC® system is suitable for various industrial applications, including cranes and conveyor systems, ensuring safe and efficient braking operations.
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Catalog excerpts

EMG ELDRO® Electrohydraulic thruster BRAKEMATIC®-1

BRAKEMATIC® Brake controls

 Open the catalog to page 1
EMG ELDRO® Electrohydraulic thruster BRAKEMATIC®-2

EMG ELDRO® Electrohydraulic thruster DESIGN BRAKEMATIC® controls for electrohydraulic drum and disc brakes are consisting of a programmable frequency converter with function modules (software) and an input unit (pedal, internal or external parametrisation interface, process control module with measuring sensor). A frequency change is generated at the output of frequency converter. This frequency change is used for activation of an ELDRO® thruster so that its hydraulic force can be varied. The resultant actuating force of ELDRO® is effective opposite to the braking force of the braking system...

 Open the catalog to page 2
EMG ELDRO® Electrohydraulic thruster BRAKEMATIC®-3

EMG ELDRO® Electrohydraulic thruster After that, for example a complete shutdown regime may be automatically executed. Another possible application solution is the automatic control of loaddependent excessive speeds in case of downwards operating belt conveyor systems. One maximum and minimum value each of admissible conveyor speed is acquired as limitation parameter and transmitted to the frequency converter. If the upper limit value is exceeded, the conveyor speed is reduced on the basis of a preselected functional sequence. If the lower speed limit is reached, the frequency converter deactivates...

 Open the catalog to page 3
EMG ELDRO® Electrohydraulic thruster BRAKEMATIC®-4

EMG ELDRO® Electrohydraulic thruster BRAKEMATIC® CONTROL UNIT System voltage IP 55 acc. to DIN 40050 (at delivery in housing, otherwise IP 20) Protection class Ambient temperature -10 °C to +40 °C at operation up to +50 °C with power reducing of 2.5 % / °C -40 °C to +55 °C at storage Class I acc. to EN 50178 Surge voltage strength Pollution degree 2 acc. to VDE 0110, Part 2 Permitted pollution Relative humidity 95 %, no condensation Permitted moisture stress 1000 m: 100 % rated current up to 3000 m with reducing the rated current about 10 % / 1000 m Test Fh Test Fc Test Eb Control and thruster...

 Open the catalog to page 4
EMG ELDRO® Electrohydraulic thruster BRAKEMATIC®-5

EMG Automation GmbH Industriestraße 1 57482 Wenden Germany T +49 2762 612-0 www.emg.elexis.group [email protected] © EMG / P-E / BRAKEMATIC® / EN / Revision 00 / 11.2022 / Printed in Germany / Subject to modification

 Open the catalog to page 5

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.