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SURGE PROTECTION SOLUTIONS

SURGE PROTECTION  SOLUTIONS
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SURGE PROTECTION SOLUTIONS

Product catalog summary
Why Mersen?
Mersen is a leader in lightning and surge protection, known for innovative solutions and expertise in power quality. They ensure safety and reliability through SPD and fuse technology, with a global manufacturing presence. Their surge test platforms in Newburyport and Terrassa are accredited for IEC and UL standards.
Introduction to Surge Protection
Surges are transient overvoltages that can damage equipment, originating from lightning or induction. Surge Protection Devices (SPDs) act as voltage-controlled switches to divert overvoltage to the ground, preventing damage.
SPD Features Based on IEC 61643 Standard
SPDs are classified by discharge capacity: Type 1 for direct lightning strikes, Type 2 for switching or nearby strikes, and Type 3 for sensitive equipment. Key parameters include Up (voltage protection level), In (nominal current), Imax (maximum discharge current), Uc (maximum continuous operating voltage), and Iimp (impulse current).
Typical Current (ITYP), Beyond the Standard
SPDs must handle typical surge currents (Ityp) in real life, often lower than maximum ratings. High exposure locations require SPDs to handle 100-200 peaks, while low exposure locations require 500 peaks.
BS 7671:2018 / 18th Edition
The 18th Edition of BS 7671 mandates surge protection in various sectors where overvoltage could cause injury, service interruption, or affect many individuals. A risk assessment determines the need for protection in other cases.
SPD Placement in Your Design
SPDs should be installed at the installation origin, typically the main switchboard. Type 1 or Type 2 SPDs are recommended based on exposure levels. Cascading protection with multiple SPD stages is advised for sensitive equipment.
Surge-Trap® Highlights
Mersen's Surge-Trap® products offer various SPD types, including Type 1+2, Type 2, and Type 2+3, designed for specific protection needs. The selection guide and installation features ensure optimal protection for different applications.
Specifications
The IEC 60634-4-443 standard categorizes devices based on sensitivity to surge overvoltages. Category 1 devices, like electronic receivers, require a minimum surge withstand voltage (Ue) of 1.5 kV. Category 4 devices, like main switchboard components, can withstand 6 kV or more.
Surge Protection Device (SPD) Installation
An example of a Type 1+2 SPD installed in a main distribution board is provided, analyzing its status and protection of category 1 loads under different surge scenarios. Additional SPDs in distribution boards may be necessary.
Third Stage Protection
A third stage of surge protection may be necessary for critical, expensive, or sensitive equipment, such as in hospitals, data centers, airports, banking, insurance, and transportation.
Product Highlights
Mersen's Surge-Trap® solutions feature a cartridge security system, vibration-proof design, remote indication, biconnect connection, and an optimized disconnection system. The products comply with IEC standards and offer reversible installation and clear end-of-life indication.
Product Specifications
Detailed specifications for various SPD models, including Type 1+2, Type 2, and Type 2+3 SPDs, are provided. Parameters include nominal voltage (Un), maximum continuous operating voltage (Uc), impulse current (Iimp), maximum discharge current (Imax), nominal discharge current (In), and protection level (Up).
Selection Guide
The guide provides recommendations for selecting SPDs based on installation conditions, such as exposure to lightning and network type. It includes parameters for different SPD ranges, such as limp, Ityp, Imax, In, and Up.
Installation Guidelines
  • SPDs should be connected with the shortest possible conductor lengths to maintain protection efficacy.
  • Optimal connection is a "V-type" configuration; if not feasible, derivation cable length should be under 0.5m.
  • Wire types: Stranded rigid with minimum diameter of 6 mm² and maximum of 25 mm² for L, N, PE.
Safety and Monitoring
  • ST TERRA® system includes an earth monitoring feature, indicating proper installation and ground path effectiveness via a green LED.
  • In case of no ground connection detection, installation status should be checked.
Back-Up Fuse Recommendations
  • For STP T12 25 Limp 25 kA, if F1 > 315 A, then F2 ≤ 315 A; if F1 ≤ 315 A, F2 is not required.
  • For STP T2 40 Imax 40 kA, if F1 > 250 A, then F2 ≤ 125 A; if F1 ≤ 250 A, F2 is not required.
Contact Information
Mersen UK, Unit 12, Tungsten Building, George Street-Portslade, East Sussex BN41 1RA, +44 (0)1273 425119, [email protected]
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Catalog excerpts

SURGE PROTECTION  SOLUTIONS-1

SURGE PROTECTION SURGE PROTECTION MeR5ei\l Expertise, our source of energy W SOLUTIONS SURGE-TRAP® IEC TYPE 1, 1+2, 2, 2+3 LIGHTNING AND SURGE PROTECTI ON

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SURGE PROTECTION  SOLUTIONS-2

• Introduction to surge protection 4 IEC 61643 Standard • Typical Current (Ityp), 7 beyond the Standard • BS 7671:2018 / 18th edition 8 • SPD placement in your design 9 • Products: Surge-Trap® Type 1+2 14 • SPD general installation features 22 2 Mersen • Surge-Trap® Solutions

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SURGE PROTECTION  SOLUTIONS-3

Expertise in power quality Your global electrical power partner Mersen is a leading market player with innovative solutions in the field of lightning and surge protection. We design, manufacture, test and certify our products and your systems. Safety & reliability for surge protection • Bringing together the experience of the principal international manufacturing and test standards for SPDs (IEC and UL) • Unique expertise in the combination of SPD and fuse technology, one of the hot topics in the SPD industry • Innovative ranges combining surge protection and ground monitoring to provide full...

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SURGE PROTECTION  SOLUTIONS-4

Surges are transient over voltages that can reach tens of kilovolts with durations in the order of microseconds. Despite their short duration, the high energy content can cause serious problems to equipment connected to the line like premature aging of electronic components, equipment failure or disruptions to service and financial loss. • Lightning: The most destructive source of surge. Based on the IEC 61643-12 standard, energy from lightning can reach up to 200 kA. However for reference, estimates indicate 65% are less than 20kA and 85% are less than 35kA. • Induction: Sources include cloud...

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SURGE PROTECTION  SOLUTIONS-5

Internal sources: These are the main sources of surge in real life They come from utility grid switching, disconnection of motors or other inductive loads. Energy from these sources is also analysed with the 8/20 μs wave form. Transient overvoltages do not occur solely in power distribution lines, they are also common in any line formed by metal conductors, such as telephony, communications, measurement and data. Protector in front of surges: SPD (Surge Protection Device) A transient overvoltage protection device acts as a voltage controlled switch and is installed between the active conductors...

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SURGE PROTECTION  SOLUTIONS-6

Up Voltage protection level Maximum residual voltage between the terminals of the protection device during the application of a peak current. In Nominal current Peak current in 8/20 |js waveform the protection device can withstand 20 times without reaching end of life. Imax Maximum discharge current Peak current with 8/20 js waveform which the protection device can withstand. Uc Maximum continuous operating Voltage Maximum effective voltage that can be applied permanently to the terminals of the protection device. Iimp Impulse current Peak current with 10/350 js waveform which the protection...

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SURGE PROTECTION  SOLUTIONS-7

T YPICAL CU RRENT (I T YP), BE YOND THE STANDARD Typical current (Ityp); SPD performance that guarantees the surge protection in the real life Iimp, Imax and In show the one off maximum robustness of the SPDs in heavy conditions. However, most surge currents are in practice lower and repetitive because of network switching or because lightning inductions onto the power grid. The Typical Surge Current (Ityp) is the value that statistically the SPD faces in real life. The value depends on the level of exposure: The lifetime is described by the number of hits that the SPD is able to withstand at...

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SURGE PROTECTION  SOLUTIONS-8

A step ahead for surge protection Posted 2nd July 2018 and effective from 1st January 2019, BS 7671 2018 supposes a big change for the surge protection in the UK. On one side, the 18th Edition opens the need for installing surge protection in a very broad spectrum from public, commercial or industrial activities too, even, consumer unit applications depending on the circumstances. On a second side, the 18th Edition, (based on the EN 62305-4 and EN 61643-12) describes the selection and the application of surge protection devices too. Where is surge protection required? Section 443. Protection...

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SURGE PROTECTION  SOLUTIONS-9

(BS7671 SECTION 534.4 “SELECTION AND INSTALLATION OF SPDs” ) Which SPD has to be selected? Section 534 describes the selection and installation of SPD Where to start the protection design? At the origin of the installation, the main switchboard is the place to start the design of SPDs on the network. What is the SPD that has to be installed in the mains? As stated in section 534.4 1.1, SPD installed at the origin of the installation shall be Type 1 or Type 2. Type 1, Type 2 which one has to be selected? As previously stated, the SPD protection design does not depend on the fault ratings given...

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SURGE PROTECTION  SOLUTIONS-10

Do we have to consider more SPDs in the distribution boards? The IEC 60634-4-443 standard classifies electrical devices in categories, depending on how sensitive they are to the surge over voltage (Ue). Category 1 devices (electronic receivers) are the most sensitive, Ue has to be at least 1.5 kV. Whereas category 4 devices can withstand 6kV or more. Generally, components in main switchboards are category 4 devices ie ACB, MCCB etc. Impulse voltage withstand Then, let's consider an example below, where a Type 1+2 SPD is installed in the main distribution board of an installation. The following...

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Do we need to install a third stage of surge protection devices? A third stage of surge protection installed at the final load may be considered depending on what load it is, how critical, expensive, cost of downtime and sensitive it is. If the cost of the equipment and/or downtime is high then installing a third stage Type 3 (1.5/50μs) device will further reduce the risk of any last surge energy getting to your equipment. Examples of applications that should include a 3rd stage of surge protection are: • Hospitals • Data Centres • Airports • Banking and Insurance • Transportation

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SURGE PROTECTION  SOLUTIONS-12

Remote indication Biconnect connection Mersen quality Dry contacts, optional in all ranges, for remote indication of protector end of life. Two types of terminal: for rigid or flexible cable and for fork type comb busbar. Product range produced entirely by Mersen, with a thermal disconnection system. Use of the best materials and components. UL 1449 4th Ed. Protector lifetime status indication Cartridge security system Clear display of protection end of life. Vibration proof according to the maximum levels specified in IEC 60721 (2M3 transport & 3M8 operation). New, optimised disconnection system...

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