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Carbon dust collection systems for hydro generators

Carbon dust collection systems for hydro generators

Carbon dust collection systems for hydro generators

Product catalog summary
Overview: The Mersen DustCollector (MDC) is a carbon dust collection system designed for hydro generators, aiming to prevent short circuits caused by low insulation resistance. It is suitable for new, retrofit, and refurbished hydro generators up to 900 MW.
Key Features:
  • Minimal maintenance with a plug & play concept.
  • Over 90% of carbon brush dust is collected at the source, enhancing generator efficiency and reliability.
  • Designed to operate in temperatures ranging from -40 to 100°C (-40 to 212°F).
  • High mechanical and electrical resistance materials used, ensuring durability and safety.
System Components:
  • Brush-holders with patented collection shoe design.
  • Flexible vacuum tubing with high abrasion resistance.
  • Manifolds and vacuum station for effective dust collection.
Benefits:
  • Improved safety and health for operators by reducing dust inhalation.
  • Quick return on investment, typically less than 18 months.
  • Significant reduction in flash-over occurrences, leading to cost savings on repairs.
  • Reduced maintenance costs with no need for coil cleaning by dry ice blasting.
  • Enhanced reliability for continuous power production.
Global Reach: Over 200 units installed in more than 25 countries, including Australia, Canada, France, Germany, and the USA.
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Catalog excerpts

Carbon dust collection systems for hydro generators-1

BETTER HYDRO GENERATOR EFFICIENCY ■ Over 90 % of carbon brush dust is suctioned at its source, to avoid dispersion all over the machine ■ They offer higher reliability for continuous power production DESIGNED TO AVOID SHORT CIRCUITS CAUSED BY LOW INSULATION RESISTANCE INCREASED HYDRO GENERATOR RUNNING TIME ■ There is less cleaning maintenance A SMART CONCEPT S Minimal maintenance S Completely integrated and customized with plug & play concept S Designed for new, retrofit and refurbished hydro generators (up to 900 MW) MERSEN PROPERTY

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Carbon dust collection systems for hydro generators-2

MERSEN DUSTCOLLECTOR A RELIABLE SOLUTION  Studies by Mersen’s design offices  High quality materials  Conformity to international standards (HEPA, CE, UL, CSA) If oil vapor is present, it will seriously affect the DustCollector’s performance. MDC OPERATING BLOCK DIAGRAM Manifolds Brush-holders equipped with patented special design collection shoe Dedicated flexible vacuum tubing with adapted diameters Vacuum station MERSEN’S DUSTCOLLECTOR OFFERS CONSIDERABLE BENEFITS:  Accurate air suction calculation to collect carbon dust without causing a depression inside the hydro generator  No effect...

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Carbon dust collection systems for hydro generators-3

DUST SUCTION SHOE Dust suction shoe INDUSTRIAL VACUUM UNIT Duty cycle

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Carbon dust collection systems for hydro generators-4

MERSEN DUSTCOLLECTOR MAIN BENEFITS FOR THE USERS SAFETY AND HEALTH FOR THE OPERATORS  Over 90 % of carbon dust is suctioned at its source, to avoid dispersion all over the machine and inhalation by the operators VERY QUICK RETURN ON INVESTMENT  Less than 18 months STRONG REDUCTION OF THE NUMBER OF FLASH-OVER OCCURENCES  Cost savings on repairs  Maximized performance MAINTENANCE COST REDUCTION  Preventive maintenance  No need to perform coil cleaning by dry ice blasting BETTER RELIABILITY TO MAXIMIZE THE BENEFIT FOR ELECTRICAL PRODUCTION Australia, Austria, Canada, Chile, Colombia, Finland,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.