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BOOSTEC® SiC

BOOSTEC® SiC

BOOSTEC® SiC

Product catalog summary
Introduction to BOOSTEC® SiC:
BOOSTEC® SiC is a polycrystalline technical ceramic made from alpha silicon carbide (SiC) through pressureless sintering, resulting in a material free of non-combined silicon. It is known for its high specific stiffness, homogeneity, isotropy, low porosity, and resistance to outgassing, making it suitable for various high-tech applications.
Key Properties:
  • High mechanical strength and thermal stability.
  • Corrosion and abrasion resistance.
  • No mechanical fatigue and lightweight.
  • Young’s modulus of 420 GPa and density of 3.15 g/cm³.
  • Thermal conductivity of 180 W/m.K and CTE of 2.2 x 10-6/K.
Applications:
  • Space and Astronomy: Used in telescopes and space optics due to its stability and stiffness. Notable projects include the Herschel, GAIA, and Euclid missions.
  • Laser Processes: OptoSiC® optics are used in laser scanning mirrors for welding, cutting, and other precision applications.
  • Semiconductor and Opto-Mechanics: Provides ultra-stable structures for semiconductor equipment, ensuring high precision and stability.
  • Chemical Industry: SiC is used in continuous flow reactors and heat exchangers, offering high corrosion resistance and efficiency.
Manufacturing Expertise:
Mersen Boostec offers comprehensive design and manufacturing services, including monolithic ceramics, complex assemblies, and SiC coatings. They provide assistance in design to enhance feasibility and reduce costs.
Technical Specifications:
  • Flow rate for chemical reactors: 2 to 8000 ml/min.
  • Temperature range: -60°C to 200°C.
  • Pressure up to 18 bar with options for ATEX, FDA, and CGMP compliance.
Conclusion:
BOOSTEC® SiC is a versatile and high-performance material suitable for demanding applications in space, laser processes, semiconductor manufacturing, and the chemical industry. Its unique properties and manufacturing capabilities make it a preferred choice for high-precision and high-stability requirements.
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Catalog excerpts

BOOSTEC® SiC-1

MeRseivI Expertise, our source of energy W BOOSTEC® SiC SILICON CARBIDE MATERIAL SOLUTIONS FOR SPACE, ASTRONOMY, LASERS PROCESSES, SEMICONDUCTOR & OPTO-MECHANICS OEMS AND CHEMICAL INDUSTRIES

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BOOSTEC® SiC-2

+OOSTEC® SiC An outstanding material Boostec®SiC is a polycrystalline technical ceramic of a SiC type, obtained by pressureless sintering. This process leads to a silicon carbide that is completely free of non-combined silicon. YOUNG'S MODULUS 420 GPa DENSITY 3.15 g/cm3 HIGH SPECIFIC STIFFNESS LIGHT WEIGHT MATERIAL HIGH MECHANICAL STRENGTH SINTERED SIC FREE OF NON-COMBINED Si HIGHLY HOMOGENEOUS CORROSION RESISTANT BOOSTEC® SiC Performance HIGH CHEMICAL RESISTANCE IN EXTREMELY CORROSIVE ENVIRONMENTS PERFECTLY ISOTROPIC HIGH THERMAL STABILITY MICROSTRUCTURE & PHYSICAL PROPERTIES PERFECTLY ISOTROPIC...

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BOOSTEC® SiC-3

W IT H ITS AI R BUS D EFEN C E AND SPAC E PA RTN ER SH I P, M E R SE N BOOSTEC I S TH E WO R L D LEA D ER FOR SiC SPAC E O PTI C S. Mersen Boostec provides SiC also SiC focal plane hardware for High specific stiffness telescopes to be used in space or EUCLID NISP INSTRUMENT – IMAGE COURTESY OF LAM mirrors, SiC stable structures and High thermal stability Qualification for space applications down to 30 K Application requests mechanical and thermal ultra-stable optics A W I D E R A N G E O F KO R S C H TELESCO PES FO R E A RTH O B S E RVATI O N AT EX PO RT E S O E X TR E M E LY L A R G E TE L E...

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BOOSTEC® SiC-4

LASER PROCESSES LASER GALVO SCANNING MIRRORS Mersen Boostec provides standard and custom active mirrors from 10 to 500 mm apertures, with a range of high reflective coatings. In particular, standard generic XY laser galvo-scanning mirrors from 10 to 100 mm aperture are provided in pairs. Glued mounts are also proposed for all standard shaft sizes. These products are distributed under the trademark optoSiC®. SiC REPLACES BERYLLIUM, WHOSE TOXICITY PROBLEMS ARE WELL KNOWN OPTOSIC® OPTICS • Low moment of inertia • Low dynamic flatness Peak-to-Valley (PV) • High resonance frequency • Fast thermal...

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BOOSTEC® SiC-5

SEMICONDUCTOR AND OPTO-MECHANICS OEMs Mersen Boostec provides the silicon carbide ultra-stable structures that are now required by the semiconductor and optomechanical equipment. Application requests: high specific stiffness (Young’s modulus / Density) high thermal stability (Thermal Conductivity / Coefficient of Thermal Expansion) • High mechanical strength and absence of mechanical fatigue, • Perfect isotropy of the SiC material, • Flawless polishable finish which can be used as optical reference, • Perfect stability over time, • Water and gas tight, no outgassing, no moisture absorption, •...

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BOOSTEC® SiC-6

CONTINUOUS FLOW REACTORS FOR THE CHEMICAL INDUSTRY SiC modules for continuous flow reactor is a technological breakthrough in the chemical industry Mersen Boostec develops and manufactures high-technology chemical reactors for continuous flow systems in cooperation with Corning SAS. KEY BENEFITS • Production steps reduced for higher productivity and increased safety • Improved chemical reactions • Smaller footprint than traditional reactors • Cost competitive solution TECHNICAL SPECIFICATIONS • FLOW RATE 2 TO 8000 ml/min • TEMPERATURE -60°C TO 200°C • PRESSURE UP TO 18 BAR • OPTIONS: ATEX CERTIFICATIONS,...

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BOOSTEC® SiC-7

05 HEAT EXCHANGERS FOR THE CHEMICAL INDUSTRY No particle emission, no contamination for high purity applications SiC heat exchangers lead to optimized performance and are the first choice for applications in the pharmaceutical and fine chemicals industry. Most compact heat exchanger Solution suitable for extreme environment Easy maintenance It is a key solution for processes with high corrosion and for processes with high service rates (less maintenance). SiC heat exchangers are assembled as a stack of single element which is then inserted into a metallic shell. Seals are placed between the individual...

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BOOSTEC® SiC-8

PROPERTIES BOOSTEC® SILICON CARBIDE Theoritical density Bulk density Total porosity (fully closed) Coeffcient of Thermal Expansion Thermal conductivity Specific heat Maximum thermal shock (ATc) Maximum In air temperature of use in inert atmosphere Vickers hardness (500g load) Bending strength Mechanical strength Weibull modulus Tensile strength Compressive strength Kic toughness (SENB method) Young's modulus Shear modulus Poissons ratio TML (Total Mass Load) Typical value Boostec® SiC + manufacturing process CVD COATING ASSEMBLING Brazing, Gluing, | Bolting^^ DIMENSIONAL CONTROL DYE PENETRANT...

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BOOSTEC® SiC-9

MeR5eivl Expertise, our source of energy W GLOBAL EXPERT IN ELECTRICAL POWER AND ADVANCED MATERIALSAMERICAS MERSEN USA Bay City, PA Greenville, MI St Marys, PA MERSEN MEXICO Monterrey MERSEN ARGENTINA Buenos Aires MERSEN CHILE Santiago MERSEN COLUMBIA Bogota MERSEN BRAZIL Sao Paulo EUROPE & AFRICA MERSEN BENELUX Schiedam MERSEN GERMANY Suhl MERSEN FRANCE Centre of Expertise ZAE Ceram'Innov Pyrenees 65460 Bazet tel: +33 (0)5 62 33 45 00 MERSEN IBERIA Barcelona MERSEN TURKEY Gebze MERSEN ITALY Milan MERSEN NORDIC Kista MERSEN UK Teesside MERSEN SOUTH AFRICA Johannesburg ASIA & OCEANIA MERSEN CHINA...

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