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BOOST HCl ACID CONCENTRATION

BOOST HCl ACID CONCENTRATION

Product catalog summary
Introduction
This document outlines modifications to enhance the production of HCl acid solutions with concentrations of 35%, 36%, 37%, or 38% using the existing Sintaclor® system. The primary challenge addressed is the high vapor pressure of the acid solution, which limits absorption efficiency.
Solution #1: Change Your Cooling Source
Replace the cooling water on the service side with cooler water, such as chilled water, to improve the efficiency of the cooling process. This change aims to evacuate heat more effectively from the bottom part of the tail tower using an internal cooling system.
Solution #2: Sintaclor Modification
Modify the existing Sintaclor® system to boost HCl acid concentration. This involves adding blocks in the absorber section that are cooled with chilled water. The design allows the chiller part to be detached from the absorber section for better flexibility and efficiency.
Solution #3: Scrubber Modification
Integrate a cooler into the scrubber system to enhance the cooling process and improve the absorption of HCl gas.
Solution #4: HCl Tank Modification
Cool the acid in the transfer tank by adding a heat exchanger in the recirculation loop. This modification helps maintain the desired concentration levels by efficiently managing the heat within the system.
Conclusion
These modifications aim to increase the profitability of HCl acid production by improving absorption rates and maintaining higher concentration levels. The document emphasizes the importance of managing vapor pressure to optimize the production process.
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Catalog excerpts

BOOST HCl ACID CONCENTRATION-1

SOLUTION TO PRODUCE HCl SOLUTION AT 35%, 36%, 37% or 38%. In this type of production, the main difficulty stems from the fact that the vapour pressure of the acid solution quickly becomes very high, meaning that the gradient between the partial pressure of the HCl gas and the vapour pressure of the solution falls and limits absorption. The quantity of gas not absorbed is therefore much higher than in the case of producing 33% acid. [Integrated cooler on Sintaclor] [Integrated cooler on Scrubber] SOLUTION #1 : CHANGE YOUR COOLING SOURCE SOLUTION #2 : SINTACLOR MODIFICATION Replace cooling water on service side by cooler water (chilled water for example) Add blocks in Absorber section cooled with chilled water. The design permits to the chiller part to be detached from the Absorber section. SOLUTION #3 : SCRUBBER MODIFICATION Evacuate the heat in the bottom part of the tail tower by internal cooling system. [Integrated cooler on Tank] SOLUTION #4 : HCl TANK MODIFICATION Cool the acid in the transfer tank by adding one heat exchanger in the re-circuclation loop. CUSTOMER BENEFIT GENERATE MORE PROFIT WITH YOUR PRODUCED HCl ACID SOLUTION BY MODIFICATION OF YOUR EXISTING SINTACLOR ®

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