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Mixers

Mixers
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Mixers

Product catalog summary
Overview: Mersen is a specialist in high-performance equipment for demanding environments, offering solutions in sectors such as energy, transportation, electronics, chemical, pharmaceutical, and process industries. Their expertise includes thermal design, process engineering, and anticorrosion materials, ensuring compliance with international standards like ASME and JIS.
Mixers: Mersen has over 60 years of experience in designing and manufacturing mixers, which are crucial for chemical engineering processes. Mixers consist of a mechanical head and a hydraulic impeller, with the impeller design being key for cost-effective processes. Mersen's engineering capabilities include hydraulic and mechanical design, supported by in-house software and simulations.
Types of Mixers:
  • Top-entry Mixers without Sealing: Designed for open tanks with atmospheric pressure, handling densities up to 1,200 kg/m3 and viscosities up to 500 cps. Used in waste water treatment, food, and bioenergy sectors.
  • Top-entry Mixers with Sealing: Suitable for closed tanks up to 15 barG and 200°C, handling densities up to 1,300 kg/m3 and viscosities up to 2,000 cps. Common in fine chemicals and pharmaceuticals.
  • Side-entry Mixers: Installed through the side of tanks, suitable for petroleum storage and bioethanol fermentation, handling densities up to 1,100 kg/m3 and viscosities up to 500 cps.
  • Customized Mixers: Tailored to specific customer needs, capable of handling very high pressures, viscosities, and corrosive environments.
  • Heavy-duty Mixers and Rakes: Designed for large tanks and demanding processes, with power up to 600 kW and torque up to 96,000 Nm.
Impellers: Mersen offers a variety of impellers designed to address specific process challenges, including high-performance axial flow propellers and turbines for producing turbulence or shear.
Production and Global Presence: Mersen operates several manufacturing sites worldwide, including in France, India, the USA, and China, ensuring proximity to customers and efficient service delivery.
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Catalog excerpts

Mixers-1

Mixers Top-entry mixers without sealing Top-entry mixers with sealing Side-entry mixers Customized mixers Heavy duty mixers and rakes Impellers

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Mixers-2

Mersen, an expert in material and equipment for demanding environments Mersen wishes to share its extensive expertise in high-performance equipment with its customers. Mersen designs innovative solutions to address its clients’ specific needs to enable them to optimize their manufacturing process in sectors such as energy, transportation, electronics, chemical, pharmaceutical and process industries. Mersen’s experience and skills in thermal design, process engineering and anticorrosion materials ensure that all the manufactured equipment can cope with your process constraints. All the equipment...

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Mixers-3

Mixers Mersen has designed and manufactured mixers for more than 60 years to comply with specific customer needs. Mixers are key equipment for most chemical engineering processes Mixers are composed of a mechanical part called the head and an hydraulic part called the impeller which is the core of the mixer. The design of the impeller is the key to make the process happen at the most effective cost. Mersen has been developing impellers and various head constructions for years to efficiently cope with most processes and to ensure extended reliability of the mixers. Our engineering capacities are...

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Mixers-4

MIXERS PORTFOLIO without sealing with sealing Simple or double mechanical seal 1 Double movement mixers 1 Magnetic-driven mixer to handle very high pressure and temperature ... 1 Static mixers: when dilution is needed in-line 1 Specific impellers: anchor, ribbon, 1 High performance axial flow 1 For producing turbulence or/and 1 Specific design to handle highly viscous products • Fine chemicals

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markets examples Phosphoric acid Fine chemicals Pharmaceuticals Water treatment Petro-Chemicals Hydrometallurgy Top-entry mixers without sealing Top-entry mixers with sealing Side-entry mixers Customized mixers Heavy-duty mixers and rakes Impellers 5

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STANDARD TOP-ENTRY MIXERS WITHOUT SEALING Mersen’s top-entry mixers without sealing are designed and Coagulation mixer water treatment manufactured to be installed in an open tank with atmospheric pressure and an inside temperature up to 100°C. This range of mixers has been specially designed to cover most of the usual needs in terms of standard agitation and to be able to handle a density up to 1,200 kg/m3 and a viscosity up to 500 cps. Mersen mixers are mostly installed in: • Waste and water treatment • Final blends: paint, ink, fine polymers • Reagent preparation: metallurgy, fine chemistry,...

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Mixers-7

STANDARD TOP-ENTRY MIXERS WITH SEALING Standard mixer fine chemicals Mersen’s top-entry mixers with sealing are designed and manufactured to be installed in a closed tank, up to 15 barG with an inside temperature up to 200°C. This range of mixers has been specially designed to meet most of the needs of the chemical industry. These mixers are designed to be installed on standard DIN reactors and are able to handle a density up to 1,300 kg/m3 and a viscosity up to 2,000 cps. Mersen mixers are mostly installed in: • Fine chemicals • Pharmaceuticals • Biochemicals • Various other chemicals Key Features...

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STANDARD SIDE-ENTRY MIXERS Mersen’s side-entry mixers are designed and manufacturer to be installed through the side of tanks. This range of mixers has been specially designed to be fitted closed to the bottom of the tank. These mixers cover most of the needs in various storage tanks where homogenization is required. These mixers are designed to be installed on DN flanges and are able to handle a density up to 1,100 kg/m3 and a viscosity up to 500 cps. Mersen agitators are mostly installed in the following applications: Edible oil storage • Petroleum storage • Refined product • FGD • Bioethanol...

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CUSTOMIZED MIXERS Mersen’s customized mixers are designed and manufactured to meet the specific needs of the customer. Whatever process, installation, energy, space constraints the customer has, Mersen’s customized mixer will comply with it. Mersen’s customized mixers can be installed for: • Very high pressure (> 150 barG) • Very high viscosity (> 150 000 cps) • Very corrosive bulk (concentrated acids: H2SO4, HCl, HF..) • Explosive area (ATEX certification) • Limited space ... Key Features • Double movement mixers: peripherical anchor combined with internal axial flow mixer • Magnetic-driven...

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HEAVY-DUTY MIXERS AND RAKES Mersen’s heavy-duty mixers are designed and manufactured Rakes Phosphoric acid tank to handle very demanding processes in very large tanks. Heavy-duty mixers are designed to handle high loads and high torque. Most heavy duty Mersen mixers show impressive features. Mersen’s heavy-duty mixers can be seen in: • Phosphoric acid industry • Various hydrometallury processes: Ni, Zn, Au, Co, Cu • Biogaz production • Polymerization processes. • Fermentation ... Key Features • Power up to 600 kW • Torque handled up to 96,000 Nm. • Shaft length up to 20,000 mm • Rakes up to 34,000...

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IMPELLERS Four-blades LC type impeller Mixing is a combination of mechanical and hydraulic design. Mechanical features are the visible features of a mixer. Hydraulic ones solve the specific process problems. Mersen’s impellers have been designed for years to cope with all the process problems our customers are facing. Mersen’s impellers can be found in every single process depending on the function the process requires. Different types of Mersen’s impellers can be found in one tank to cope with different process characteristics. Key Features • High performance axial flow propellers (to produce...

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Main production sites • Quick service shops Expertise, our source of enerqy f Worldwide presence with several manufacturing sites and workshops close Mersen France Pagny-sur-Moselle > Heat exchangers, pressure vessels, columns, piping, bellows systems, bursting discs > Graphite heat exchangers, systems, welded plate heat exchangers, piping, bellows and compensators, bursting discs Mersen France Brignais Welded and gasketed plate heat exchangers, metallic shell and tubes heat exchangers, mixers Mersen France Gresy > Pressure vessels, columns, mixers, heat exchangers Nippon Carbon Mersen > Distribution...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.