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Mersen - Equipements Industriels et Anticorrosion
FPE : Technical

FPE : Technical

Product catalog summary

Overview
Carbone Lorraine is a global leader in corrosion-resistant equipment, specializing in PTFE/PFA lined piping systems under the ARMYLOR® brand. These systems are designed for the transport and storage of corrosive fluids, offering exceptional anti-corrosion properties.

Specifications
The ARMYLOR® range includes three types of products: ARMYLOR® G (standard range), ARMYLOR® V (vacuum and pressure range), and ARMYLOR® S (special range). These products conform to the DESP 97.23 EC European Directive and can be supplied with stainless steel or low-temperature steel shells. The nominal diameters range from DN 15 to DN 600 for accessories and piping elements.

Materials and Standards
The lining materials include virgin or anti-static PTFE and PFA, adhering to ASTM and DIN standards. The products are manufactured with controlled characteristics such as tensile strength, elongation at break, and thermal properties.

Quality Assurance
The Pagny-sur-Moselle site is ISO 14001 and ISO 9001 certified, ensuring environmental and quality standards. The manufacturing process includes checks for mechanical, physical, and electrical properties to maintain product integrity.

Manufacturing and Testing
Carbone Lorraine employs advanced techniques like iso-moulding and PFA transfer moulding. The products undergo various tests, including dimensional, electrostatic, hydrostatic, and pneumatic checks, to ensure durability and performance.

Installation and Maintenance
Installation procedures emphasize precautions such as cleaning, bolt tightening, and vent hole management. The company provides a field forming kit and supports for installation.

Additional Features
Components are made from steel or iron, with certifications available upon request. The company is qualified in various welding standards and offers vent holes for pressure management and corrosion detection.

Conclusion
Carbone Lorraine's ARMYLOR® range is a comprehensive solution for handling corrosive fluids, backed by rigorous quality control and international standards compliance.

Specifications
The document outlines the specifications for lined piping systems, including the use of couplings at vent holes for different lagging thicknesses. Electrical continuity is ensured by connecting elements with conductors linked to earth. Two types of earth lugs are available, made from stainless steel 304 or 316, with other materials available upon request.

Painting
The standard coating is a 40-micron thick zinc silicate primer on shot-blasted steel, adhering to the S.A 2.5 cleanliness level. Additional surface preparations and coatings can be applied as needed.

Manufacturing Controls
Dimensional inspections include checks for perpendicularity and flange positioning, painting thickness, and absence of protruding elements. Optional non-destructive tests like X-ray and welding penetration tests are available.

Dimensional Tolerances
Lined components have specific dimensional tolerances, with a 5% tolerance for PTFE/PFA collars.

Testing
Temperature cycle tests are conducted according to ASTM F1545, involving 100 steam/cold water cycles to test the lining's stress resistance.

Inspection Procedures
Inspections include dimensional and visual checks, electrostatic checks with specified voltage potentials, hydrostatic checks at 1.5 times operational pressure, and pneumatic checks.

Traceability and Marking
Traceability is ensured through markings on steel and finished products, including cast reference numbers and order details. Additional markings can be provided upon request.

Packaging
Straight lengths are packed as floor-mounted loads or in wooden crates, while fittings are packed in wooden or cardboard boxes on pallets.

Installation Procedures
Recommendations for installing ARMYLOR® lined lengths and fittings include precautions for handling, cleaning, and bolt tightening. Specific torque values are provided for different DN sizes.

Additional Features
Vent holes should not be obstructed, and periodic inspections are recommended. A field forming kit is available for on-site assembly, and weights of components are provided as guidelines.

Product Range
The document includes references for various ARMYLOR® components, such as DIN flanges, tubes, elbows, tees, reducers, and more, with detailed specifications and dimensions.

Overview
The document provides technical specifications and options for various types of elbows, tees, reducers, and flanges offered by Carbone Lorraine. It includes details on materials, dimensions, and construction types, as well as customization options.

Elbows
The 30° and 60° elbows are not part of the DIN 2848 standard. They are available in standard construction types P (DN 15 to DN 50) and W (superior DN). Custom options include fixed and loose flanges, and ductile iron elbows.

Tees
Equal and reducing tees are available in ductile iron with standard construction types P and W. Options include loose flanges and ductile iron construction. The document lists dimensions and weights for various DN sizes.

Reducers
Concentric and eccentric reducers are available with fixed flanges. Customization includes options for fixed and loose flanges. The document provides detailed dimensions and weights for different DN sizes.

Flanges
Reducing flanges are available with tapped or through holes. The document specifies dimensions, hole types, and weights for various DN sizes.

Materials and Linings
Options include PTFE, anti-static PTFE, PFA, and anti-static PFA, with specific DN ranges for each material. The document emphasizes the importance of selecting appropriate linings based on application requirements.

Customization and Standards
The document highlights the availability of custom configurations, such as loose flanges and specific material linings, to meet diverse application needs. It also notes deviations from standard specifications, such as the DIN 2848 standard.

Catalog excerpts

CHEMICAL EQUIPMENT DIVISION >

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Since 1964, the CARBONE LORRAINE group has been a pioneer in the transport and storage of cor-rosive fluids. Experience combined with ongoing improvement and the development of processes and materials have allowed CARBONE LORRAINEto offer ARMYLOR > , the largest range of lined piping inthe world.ARMYLOR > ή is a PTFE/PFA lined steel piping system with exceptional anti-corrosion features. The perfor-mance of these products is a result of mastering the process of high performance fluorated polymerapplications: PTFE/PFA.ARMYLOR > is the ideal solution for transferring ortreating fluids in extreme...

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1 NOMINAL THICKNESSES5 > 2 CHARACTERISTICS CONTROLLED DURING MANUFACTURE5ANTI STATIC PTFE/PFA ELECTRICAL PROPERTIES6 > 3 1 COMPONENTS8 > 2 WELDING8 > 3 FLARED STUB END8 > 4 SPHERODAL GRAPHITE DUCTILE IRON (SG)8 > 5 VENT HOLES9 > 6 VENT BOSSES9 > 7 ELECTRICAL CONTINUITY9 > 8 PAINTING9CHARACTERISTICS CONTROLLED DURING MANUFACTURE9 > 9 1 DIMENSIONAL TOLERANCES10 > 2 VACUUM RESISTANCE10 > 3 TEMPERATURE CYCLE TESTS10 > 4 CONTROLS DURING MANUFACTURE10 > Ϣ֠ 4-1 > ■ Dimensional and visual check10 > ■ 4-2 > ■ Electrostatic check10 > ■ 4-3 > ■ Hydrostatic check11 > ■ 4-4 > ■ Pneumatic check11 > 5 TRACEABILITY...

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ARMYLOR > ή ,a CARBONE LORRAINEregistered trademark, is a complete range of PTFE/PFAlinedaccessories.The ARMYLOR > products have been specially developed for the transport, treatment or storage ofcorrosive fluids at high temperatures (piping, columns and reactors, bellows and expansioncompensators).The ARMYLOR > ή range can also be supplied in conformity with ANSI B 16-5. 150 lbs ASA and 300 lbs ASA flanges.The nominal diameters (DN) range from DN 15 (1/2) to DN 600 (24Ԕ) for accessories and pipingelements and above 2 m for columns. There are 3 types of ARMYLOR > products: ΢֠■■ ARMYLOR > G :...

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MECHANICAL PROPERTIES PHYSICAL PROPERTIES Tensile strength Elongation at break MFIDensity PTFE Extruded PFA Ա 21 N/mm ≤ (Sens //) 250% (Sens //) 2.14 - 2.19 2.13 - 2.19 Virgin ѱ 17 N/mm ≤ (Sens ⊥ ) 200% (Sens Ѣʥ ) > ASTM D792 DIN 53749 Test according standard ASTM D4895 ASTM D4894 ASTM D4895 ANTI STATICANTI STATIC ANTI STATIC > 21 N/mm Ѣɤ (Sens //) 250% (Sens //) 2.13 - 2.19 2.12 - 2.18 ѱ 17 N/mm ≤ (Sens ⊥ ) 200% (Sens Ѣʥ ) > ASTM D792 DIN 53749 Test according standardTest according standardTest according standardTest according standardTest according standard ASTM D4895 ASTM D4895 Molding PTFE...

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TUBES / BODIESFLANGES DESCRIPTION STANDARDDIMENSIONALMIN. GRADEMIN. GRADE STANDARDDIMENSIONAL Straight lengths EN 10216DIN 2605 & 2606EN 10216DIN 2616 EN 10216 P 235 GH / EN 10216GSJ-400-18-LT / EN 1563ST 35.8 / DIN 17175ST 37.0 / DIN 1629GSJ-400-18-LT / EN 1563 P 235 GH / EN 10216ST 35.8 / DIN 17175ST 37.0 / DIN 1629P 235 GH / EN 10216 /EN 10028 EN 1092EN 1092EN 1092EN 1092EN 1092 P 235 GH / EN 10222C22.8 / DIN 17243P 235 GH / EN 10222C22.8 / DIN 17243P 235 GH / EN 10222C22.8 / DIN 17243P 235 GH / EN 10222C22.8 / DIN 17243P 235 GH / EN 10028P 235 GH / EN 10028P 235 GH / EN 10222C22.8 / DIN 17243...

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PTFE and PFA lined piping is fitted with vent holes intended to : ■■■ Prevent any back pressure between the metallic housing and the lining. ■■■ Detect any possible leaks during pressure tests. ■■■ Quickly detect any sign of corrosion.Straight lengths below 500 mm have one 3 mm diameter vent hole in the middle of the piece. Those above 500 mm are fitted with two vent holes located about 150 mm from each end. The fittings have at least one 3 mm diameter vent hole. Reducing flanges, blind flanges and spacers do not have any vent holes. In the case of particular specifications or pipe lagging, couplings...

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■ 4-3 > ■ Hydrostatic check This check is carried out on pieces fitted with vent holes, injected or produced from extruded pipes. The stan- dard test pressure is 1.5 times the operational pressure. This test can also be carried out in other conditions (pressure, length of time, number of cycles) on request. > ■ 4-4 > ■ Pneumatic check A hot pneumatic test is carried out on isomoding pieces and on certain pieces produced from extruded pipes. > 5 ■ 5-1 > ■ TRACEABILITYIn addition to markings relative to hydrostatic and electrostatic checks, traceability, an essentialpart of the Quality assurance...

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14 ARMYLOR > ʮ RANGE REFERENCES 15 DIN FLANGES AND TUBES > 16 STRAIGHT LENGTHS > 17 ELBOWS > 18 EQUAL TEES > 19 REDUCING TEES > 20 CONCENTRIC & ECCENTRIC REDUCERS > 23 REDUCING FLANGES > 24 INSTRUMENT TEES > 27 CROSSES > 28 REDUCING CROSSES > 29 SPACERS > 32 SPECTACLE BLINDS & BLIND FLANGES > 33 LATERAL TEES > 34 MANIFOLDS > 35 LINED JACKETED PIPING > 36 DIP PIPES & ENTRY PIPES > 37 size="-1">

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C 13: Steel shell-= Standard > C 16 : Particularity - = StandardA = Support legB = CouplingC = Support leg +Coupling C 1: DimensionsD= DINA= ANSIS= Special C 3 : Range- = Standard GV = Pressure & vacuumS = Special C 5 Π C 9 : Pieces typeL= Length + Length in mmC= Elbow + angle > (table page 8) C 12 : Nb Looseflanges1,2,3,4 F= Ductile IronR= Low temperaturesteelX= InoxS= Special etc see concerned page > C 14 : Constrution- = Standard C 15: Lining process-= Standard C 2: Connection1= PN102= PN20/150lbs3= PN164= 300 lbs5= PN40 C 4 : Lining- = Virgin standardA = Anti staticN = Black (according to...

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36 STRAIGHT LENGTHS STRAIGHT LENGTHS L min L max > mm mm 20 25 32 40 50 65 80 100 DNintextDN 32 40 50 65 80 100 100 125 200200 200 200 200 200 200 200 60006000 6000 6000 6000 6000 6000 6000 90ELBOWSEQUAL TEES > 90аELBOWS& EQUAL TEES 1 mm 25 32 40 50 65 80 100 DNintextDN 40 50 65 80 100 100 125 L 110130 150 120 140 165 205 > LININGS The jacketed pipe connections are madevia DN 20 flange branches. Other connection types are possible on request. Other dimensions and part type on request. > PTFE/PFA: DN 25 - DN 100 > ANTI STATICPTFE/PFA : DN 25 - DN 100 : C4 = A > Range and thickness Page 5 size="-3">...

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FPE : Technical

FPE : Technical

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