1. Catalogs
  2. Mersen - Electrical Power
  3. Bus Bar Solution Brochure

Bus Bar Solution Brochure

Bus Bar Solution Brochure
1 / 36 PagesView full catalog

Bus Bar Solution Brochure

Product catalog summary
Overview
Mersen is a leader in electrical power and advanced materials, providing innovative solutions for power management, including laminated bus bars, cooling systems, and fuses. With over 65 years of experience, Mersen ensures quality and reliability across various industrial sectors.
Laminated Bus Bar
Laminated bus bars are engineered components made of copper layers separated by dielectric materials. They offer benefits such as reduced system costs, improved reliability, increased capacitance, and elimination of wiring errors. Applications range from small surface-mounted bars to large multilayer structures.
Quality and Expertise
Mersen's quality is supported by ISO-9001 registered facilities in France, the USA, and China. The company focuses on metal fabrication, precision manufacturing of dielectric components, and sophisticated assembly and lamination processes.
Market Applications
Mersen serves markets including power electronics, silicon carbide applications, industrial, transportation, and renewable energy. Their expertise ensures optimized performance for AC and DC power electronics applications.
Engineering Support and Testing
Mersen offers engineering support, including multiphysics modeling and thermal and electrical simulations, to optimize bus bar designs. Rigorous testing ensures long-term reliability and performance.
Conclusion
Mersen provides superior quality from design through manufacture, offering innovative power distribution solutions tailored to meet specific customer needs across various industries.
Industry-Specific Solutions
Medical Imaging: Compact bus bar design with five conductors in two layers, offering voltages of 3.3V, 5V, and 12V, and a current capacity of 75A.
Industrial Applications: Designs for circuit breaker power trays, forklift trucks, and IGBT applications, focusing on compactness, low inductance, and high current capacity.
Defense & Aerospace: Emphasizes reliability and performance with features like Kapton insulation and epoxy edge filling.
Transportation: Enhanced packaging efficiency and reduced system inductance for applications like alternative fuel systems and traction drives.
Electric/Hybrid Vehicles and Energy Storage: Focus on smart monitoring and efficient power distribution with features like epoxy powder coating.
Renewable Energy: Designs for solar power, wind power, and fuel cell applications, aiming to minimize weight and maximize simplicity.
Technical Specifications and Design Features
Specifications: Details various bus bar configurations, including sizes, voltage, and current ratings.
Design Features: Constructed using materials like copper and aluminum, with insulation options such as Nomex® and Kapton®.
Value-Added Services: Offers sub and full assembly services, integrating components like capacitors and cabling.
Cost Considerations: Cost depends on factors like quantity, materials, and manufacturing techniques.
Laminated Bus Bar Design Guide
Introduction: Discusses the importance of early involvement in the design process for cost-effective solutions.
Electrical Design: Emphasizes understanding electrical characteristics like resistance, inductance, and capacitance.
Conductor Size: Provides formulas for determining the minimum cross-sectional area required for current flow.
Mounting: Bus bars can be mounted using hardware integrated into the conductors.
Capacitance: Increasing capacitance reduces characteristic impedance.
Skin Effect: At high frequencies, currents flow primarily on the conductor's surface.
Inductance: Tips for minimizing inductance include reducing dielectric thickness.
Resistance: Formulas for calculating DC and AC resistance.
Voltage Drop: Calculated using resistivity and current flow formulas.
Impedance: Maintaining low impedance is crucial for reducing electromagnetic interference.
Insulation Techniques: Details various insulation systems.
Standards: Lists standards for conductor materials, insulation, and plating processes.
Extended Solutions: Offers air cooling solutions like the Fabfin® heatsink.
Cooling Solutions and Additional Offerings
Introduction to Heat Pipes: Devices that utilize phase change to efficiently transfer heat.
Cooling Solutions: High-performance cooling solutions for power electronics, integrating air, phase change, and liquid-cooled heatsinks.
Applications: Include power inverters, converters, rectifiers, and more.
Semiconductor and Battery Protection Fuses: Comprehensive line of fuses for semiconductor and battery protection.
Glossary of Terms: Explains key terms such as capacitance, dielectric, and impedance.
Bus Bar Solutions: Includes various configurations and hardware options for efficient electrical connections.
See more

Catalog excerpts

Bus Bar Solution Brochure-1

Expertise from design t h r o u g h m a n u fac t u r e

 Open the catalog to page 1
Bus Bar Solution Brochure-2

Mersen is a global expert in electrical power and advanced materials. Mersen designs innovative solutions to address its clients specific needs to enable them to optimize their manufacturing process across numerous industrial sectors. LEVERAGiNG OVER 65 YEARS OF EXPERiENCE With the addition of Eldre in USA and France to the Mersen family in 2012, Mersen added laminated bus bars to its extensive portfolio of products. Along with other solutions for power management such as cooling and fuses, Mersen has created a powerful bundled product offering for the protection and management of power electronics. WHAT...

 Open the catalog to page 2
Bus Bar Solution Brochure-3

OUR VALUE P RO P OSITON : P IECE OF MIND SUPERIOR Q UALITY FROM DESIGN T H ROUG H MANUFACTURE From the first design consultation through dock-to- monitoring, in-process controls, and x-ray testing combine to ensure a quality finish. components is crucial in laminated bus bar stock shipments, Mersen provides customers with production. To ensure quality, we maintain innovative power distribution solutions. You’re always calibrated humidity and temperature controlled assured that we’ve omitted nothing in our quest for conditions to store our insulation. Precision steel customer satisfaction. Let...

 Open the catalog to page 3
Bus Bar Solution Brochure-4

BUS BARS BUILT FOR THE REAL WORLD Q UALITY AND PERFORMANCE F O R VA R I O U S M A R K E T S Mersen has a keen understanding of the unique Power Electronics/ Silicon Carbide Applications Pages 6-7 challenges customers face in each of the markets we serve. We deliver extensive product expertise and unbeatable applications support, enabling our customers to optimize their market performance. We are experts in designing, simulating, manufacturing, and testing bus bar solutions to serve AC and DC power electronics applications where Wide Band Gap (SiC, GaN) and Silicon (IGBT, Thyristors) technologies...

 Open the catalog to page 4
Bus Bar Solution Brochure-5

MULTiPHYSiCS MODELLiNG Building a prototype is simply time consuming, due to the number of various specialized operations involved, and can sometimes be incompatible with the client deadline. Once the prototype has been finalized, running the test itself is not so easy, especially as the worst case scenario has to be investigated. High temperature, complex or high current electrical client conditions might not be easy to recreate. Oversized constructions do not fit in a typical environmental chamber. The test can therefore turn out expensive and add unnecessary study time. That's why simulation...

 Open the catalog to page 5
Bus Bar Solution Brochure-6

MAR K ETS SER V ED : P o w e r e l e c t r o n i c s a n d SILICON CARBIDE ( S i C ) A P P LICATIONS Power electronics The higher switching speed of today’s IGBT demands a low inductance power path which is uniquely delivered by the Mersen laminated bus bar. Mersen’s innovative Power Electronic designs provide the ultimate in low inductance DC power which is the “life blood,” securing the best suppression of parasitic transients and safe operation for long life. The Mersen laminated bus bar is the key component of the DC power circuit, enabling the IGBT / Electrolytic and Film Capacitor circuit...

 Open the catalog to page 6
Bus Bar Solution Brochure-7

MAR K ETS SER V ED : P o w e r e l e c t r o n i c s a n d SILICON CARBIDE ( S i C ) A P P LICATIONS S I L I C O N C A R B I D E ( S i C ) A P P L I C AT I O N S Mersen is your solution partner for Silicon Carbide (SiC) applications. The next generation of Power Conversion Systems Enabled by SiC Power Devices is now a reality. As the global trends promote greener energy with more strict regulations and standards, newer and more efficient switching devices such as Silicon Carbide(SiC) devices are gaining acceptance in various markets from transportation to solar industries. Compared to silicon...

 Open the catalog to page 7
Bus Bar Solution Brochure-8

industrial The rough and rugged world of the industrial environment demands a constant and consistent supply of quality products delivered right to the production floor. Mersen’s industrial bus bar design solutions extend over half a century, delivering the ultimate in optimized, laminated bus bars to countless manufacturers of motor drives, fork lift trucks, welding machines, power generators, industrial testing machines, and much more! Mersen’s laminated bus bar designs provide application specific characteristics, achieving a consistent level of performance that cannot be matched through wires,...

 Open the catalog to page 8
Bus Bar Solution Brochure-9

INDUSTRIAL INVERTER BUS BAR Designed for low-inductance IGBT phase bus bar through 90 degree formed input connections, including raised top contact surfaces to accommodate snubber capacitors. High-temperature insulation material easily handles the demanding thermal requirements. Size: 8" x 12" (203 mm x 305 mm) | Voltage: 475VDC | Current: 200A | Conductors: .080" (2 mm) FREQUENCY INVERTER BUS BAR An excellent layout containing two large DC bus bars, along with the three AC output bus bars laminated directly on top making a complete laminated power distribution system all under a single part...

 Open the catalog to page 9
Bus Bar Solution Brochure-10

MAR K ETS SER V ED : DEFENSE & AEROS PACE DEFENSE & AEROSPACE Uncompromising performance and reliability are a must for defense and aerospace systems. That is why laminated bus bars designed by Mersen are commonplace in a wide range of defense applications, including missile guidance equipment, phase-array radar systems, sonar and radar tracking stations, airborne equipment, tanks, submarines, and numerous space programs. Mersen’s laminated bus bars offer other advantages for defense use, too. Their superior electrical characteristics help defense systems achieve maximum electrical performance...

 Open the catalog to page 10
Bus Bar Solution Brochure-11

MAR K ETS SER V ED : DEFENSE & AEROS PACE RADAR POWER DISTRIBUTION Distributing three AC and six DC voltages and currents over a long distance presents challenges in assembly time, avoiding wiring errors, and efficient use of available space. This 10-layer laminated and epoxy edge filled bus bar system delivers power and reliability over a long distance in a tight package. Through the use of special “joiner bus bars,” the system is “daisy chained” to distances exceeding twenty feet in length! Length: 144" (3.6 m) | Voltage: 208VAC / 5, 15, 28VDC | Current: 25A | Conductors: .040", .060", .188"...

 Open the catalog to page 11

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.