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Roto

Roto
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Roto

Product catalog summary
Overview of Merlo Group:
Merlo is an Italian company specializing in advanced telehandler technology, established in 1964. It operates a large manufacturing facility in San Defendente di Cervasca, Cuneo, and is recognized for its innovation, having won awards at Agritechnica 2013.
Product Range:
The Roto range includes 14 models of rotating telehandlers with Tier 4 Interim engines (101 to 176 HP). These models emphasize comfort, efficiency, performance, versatility, and safety, featuring the largest cab in their category, automatic stabilization, and the Merlo Interactive Network (Merlin).
Technological Features:
The Roto telehandlers incorporate the Eco Power Drive (EPD) system, reducing fuel consumption by 18%. Engines are designed for power and efficiency, with post-treatment technologies like DOC, DPF, and SCR for different models.
Cab Design:
The Roto series offers a spacious cab with excellent visibility and ergonomic controls. MCSS models include the Merlin system for interactive management and a tilting cab for enhanced productivity and comfort.
Safety and Stability:
All models feature automatic stabilization and leveling systems. MCSS models provide advanced stabilization with independent stabilizers and real-time dynamic load management.
Merlin System Overview:
The Merlin system enhances diagnostic capabilities by adjusting load charts, managing dynamic balance in real-time, and displaying load stability details. It optimizes stabilizer positioning based on ground morphology.
Maintenance and Diagnostics:
The system includes screens for routine maintenance and diagnostics, ensuring efficient operation and quick anomaly identification.
Work Area Programming:
Merlin allows programming of work areas and turret rotation angles to enhance safety and efficiency by blocking movements outside set areas.
MerloMobility System:
Integrating GSM and GPS, MerloMobility offers logistics, anti-theft, diagnostics, and telemetry services, allowing remote monitoring via internet access.
Merlo Boom Technology:
The boom features a lightweight structure with high torsional stiffness, a cartridge system for easy maintenance, and protected extension components. The Tac-Lock system enables hydraulic attachment clamping from the cab.
Training and Safety:
The Merlo Training and Research Centre focuses on safety training for machinery operators, ensuring proper equipment use and handling.
Spare Parts and Logistics:
The spare parts warehouse offers large storage capacity and efficient order management, ensuring quick delivery times.
Space System and Attachments:
The Space System provides advanced overhead platform capabilities, and Merlo's attachments are designed for efficiency, comfort, and safety.
Technical Specifications:
Specifications include lifting height, maximum reach, operating height, and reach, with capacities at maximum height and reach. Engine details, fuel and hydraulic oil tank capacities, and speed capabilities are also provided.
Hydraulic and Electrical Systems:
Telehandlers feature Load Sensing or Flow Sharing hydraulic systems, with specific pressure and flow rates. The electrical system operates at 12V with a 100-160 Ah battery.
Standard and Optional Features:
Standard features include stabilizers, hydro-pneumatic suspensions, FOPS-compliant cabs, and joystick command systems. Optional features include remote control and additional lighting.
Performance and Compliance:
Performance metrics are based on machines with forks and stabilizers. Compliance with market and regulatory restrictions may affect model availability.
Company Background:
Merlo S.P.A. has a history of innovation in telehandler technology, including the first telescopic handler and rotating turret telehandler, with multiple awards for technological advancements.
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Catalog excerpts

Roto-1

AN HISTORIC ITALIAN COMPANY ROTO TIER 4 INTERIM XG

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Roto-2

Merlo's factories in San Defendente di Cervasca (Cuneo) cover an area of 300,000 m2 (with 220,000 m2 inside facilities) Merlo SpA main offices Final assembly lines Lines for assembling components and cabs Moulding of technopolymers Automated storing and shipping centre Machines plus attachments shipping centre Final quality control Technological centre Steel and structural assembly lines centre 3M attachments CFRM (Training & Research Centre)

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Roto-3

N° 1 for technology and safety The Merlo brand has always been synonymous with advanced technology in the telehandler field and our history, since 1964, is hallmarked by experience based on determination and passion. The development of complex products, from the idea to the result, from design to sales, means being able to propose orientations of the most competitive markets. The outcome of our efforts are compact, easy to handle telehandlers ensuring incomparable operating performance, comfort, efficiency and safety. At Agritechnica 2013, three important awards were received that clearly demonstrate...

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Roto-4

ROTO, the rotating telehandler designed and created by Merlo % The broadest range on the market. 14 models for every need, equipped with 4 cylinder Tier 4 Interim engines: Roto 400 101 HP - 6 models Roto 600 133 HP - 2 models Roto MCSS 176 HP - 6 models

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Roto-5

The most complete, performing and safe We first launched the Roto range with rotating turret in 1991. Today we present the new Roto generation, equipped with Tier 4 Interim engines, even more advanced, versatile and performing. + Comfort è Largest cab in its category Best comfort level + Efficiency è 18% consumption, EPD as standard on all Roto + Performance è Models developed to offer the best mechanical, hydraulic and electronic performance + Versatility è Continuous rotation of the turret on MCSS models, by 600 degrees (± 300°) on the 600° series and 415 degrees (± 218°) on the 400° series...

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Roto-6

ROTO 400°, 600° and MCSS - three complimentary families Compact, practical and efficient, from 10 to 30 metres ROTO: Common features • 1010mm cab. The largest on the market • EPD (Eco Power Drive as standard) • Hydrostatic transmission with two gears • Load sensing pump • 4-wheel drive is always engaged • “Finger Touch” reverse shuttle as standard • Tac-Lock system for attachment clamping Roto 400° and 600° • Analogue-digital instrument panel • Electronic anti-overturn system • Electromechanical joystick Roto 400° • Tier 4 Interim engine, 101 HP, 4 cyl., 3.8 litres equipped with DPF filter •...

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Roto-8

Merlo EPD as standard consumption reduced by 18%

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Roto-9

Merlo EPD System - Eco Power Drive Energy saving of 18% in movement and driving As standard, the entire Roto family comes with the patented Merlo system known as EPD (Eco Power Drive), which automatically manages the hydrostatic transmission and the diesel engine with the EPD control unit, placed between the injection pump and the accelerator pedal. The operator sets the speed and the control unit manages the engine rpm to reach the pre-set speed, optimising the engine rpm. This makes it possible to save energy which results in a reduction in consumption. The driver refers to a potentiometer...

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Roto-10

a 4 cylinders, 3.8 litres, 74.5 kW (101HP) 2,600 rpm a Torque 390 Nm at 1600 rpm a Common-Rail and direct injection a Electronic management. a Equipped with DOC (Diesel Oxidation Catalyst) catalytic converter and a particulate filter with active regeneration (DPF) Practical and intuitive DPF filter regeneration The particulate filter (DPF) traps the particulate matter (PM) contained in exhaust gas in order to reduce fine particle pollutant emissions by diesel engines. Two possible regeneration modes: a Automatic a Manual Button for manual regeneration activated by pressing the button for two...

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Roto-11

ROTO 600° AND MCSS ENGINES Tier 4 Interim ROTO 600° and MCSS Engines Power and efficiency Roto 400° and 600° use an engine with 4 cylinders and 4.5 litres, electronically managed Common-Rail direct injection with two dedicated calibrations: SCR (Selective Catalytic Reduction) This system uses a catalyser that exploits a chemical reaction between the polluting agents and a mixture of Water and Urea, reducing NOx emissions according to the Tier 4 Interim standards. 4.5 litre engine with 133 HP Roto 600° and 176 HP Roto MCSS Unique technology: reliable, provides excellent performance and low operating...

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Roto-12

ROTO cab 400° and 600° series 1. • Analogue-digital instrument panel 2. Electromechanical joystick 3. Stabilisers and levelling management console 4. Finger Touch reverse shuttle 5. Glove box

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Roto-13

The record-breaking cab is more up-todate than ever More space on board offered as standard The Merlo cab is known for ease of access to the driver's side and for its on board roominess. Measuring 1010 mm, it is the largest in the category and allows maximum comfort, even for more robust operators. The machine's architecture, the low centre of gravity and the tapered hood ensure excellent visibility in every direction. The operator can visually follow the load to its maximum height, thanks to the transparent top. The cab is equipped with a powerful A/C and heating system, making it possible to...

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Roto-14

ROTO MCSS Cab 1. Merlin System instrument panel 2. Electronic joystick on armrest 3. Stabilisers and levelling management console 4. Finger Touch reverse shuttle 5 . Glove box

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Roto-15

Electronic joystick and Merlin system Interactive Merlin system instrument panel • The MCSS uses the Merlin System (Merlo Interactive Network The MCSS version uses the joystick on the reclining armrest. The right console contains the display, the Merlin interactive instrument panel and the control panel for the telehandler stabilisers. equipped with digital screen • The instrument panel has buttons for interactive management of the main parts of the machine and graphic display The second armrest with joystick (optional) allows extension of the boom, carriage angling and control of the attachments....

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