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MEDIUM CAPACITY Telehandlers

MEDIUM CAPACITY Telehandlers
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MEDIUM CAPACITY Telehandlers

Product catalog summary
Introduction
Merlo Group, established in 1964, specializes in the design and production of innovative operating machines, including telescopic handlers, concrete mixers, and multi-purpose transporters, known for their advanced technology and reliability.
Medium Capacity Telehandlers
These versatile machines are suitable for industrial, mining, construction, and agricultural sectors. They feature capabilities such as towing heavy trailers and are designed for ease of use and high performance.
Specifications
  • User Interface: Features an in-cab display and ergonomic joystick controls.
  • Powertrain: Equipped with hydrostatic transmission, four-wheel drive, 136-143 HP engines, and a top speed of 40 km/h.
  • Boom Side-Shift: Allows for load positioning adjustments without moving the machine.
  • Telescopic Boom: Offers heights of 7, 9, and 10 meters with load capacities ranging from 3,300 to 4,200 Kg.
  • Cab: Certified with FOPS and ROPS for operator safety and comfort.
  • Hydraulic System: Features a variable displacement pump and Flow Sharing distributor for efficiency.
Safety Features
Includes the ASCS (Adaptive Stability Control System) for risk prevention, automatic parking brake management, and a robust boom design for component protection. The cab meets ISO safety standards.
Performance
Features electronically controlled hydrostatic transmission and CVTronic smart transmission for excellent braking, power, and torque. The hydraulic system supports multiple simultaneous movements.
Comfort
The cab is designed for comfort with a wide glass surface, vibration-damping Silent-blocks, and optional air-suspension seats. The active boom suspension system (BSS) enhances driving comfort.
Specifications and Features
Highlights include lifting capacity, rotation, and the Tac-lock device for hydraulic locking from the cab. Models can have a Suspended Cab (CS) for reduced vibrations and improved comfort.
Cab and Comfort
Designed with automotive standards, featuring quick air conditioning, easy access through a 180° opening door, and a side window for better air exchange and visibility.
Control Systems
Equipped with a Speed Control system, capacitive joystick for hydraulic movements, and a rear camera for enhanced visibility. The ASCS system provides operational monitoring.
Lighting and Visibility
Standard lighting systems include road lights and additional work lights for low-light conditions, ensuring excellent visibility.
Efficiency and Fuel Consumption
The EPD (Eco Power Drive) system optimizes engine and transmission control, reducing fuel consumption by up to 18%. Telehandlers can be homologated as agricultural tractors for towing up to 24 tonnes.
Steering and Mobility
Features a 4-wheel steering system with three modes for improved maneuverability and reduced fuel consumption. Models are compact and lightweight for operational efficiency.
Attachments and Service
Compatible with various attachments, featuring a Tac-lock system for quick changes. The Merlo Service network provides maintenance and original spare parts.
Product Range
Includes models with lifting capacities between 3,300 kg and 4,200 kg, and heights up to 10 m. Divided into two lines: TF33.9 – TF35.7 and TF38.10 – TF42.7, each offering different technological options.
Technical Data
Provides detailed specifications, including dimensions, performance metrics, engine details, and hydraulic system information.
Technical Specifications Summary
  • General Specifications: Maximum reach ranges from 3.5m to 6.6m, boom side-shift available in some models, and frame levelling available in some models.
  • Powertrain: Deutz TCD3.6 engine, 100 kW/136 HP to 105 kW/143 HP, Stage V anti-pollution technology, maximum speed of 40 km/h, fuel tank capacity of 85L to 140L, and Adblue tank capacity of 12L to 18L.
  • Hydraulic System: LS + FS system with delivery/pressure of 125-210 l/min-bar to 150-250 l/min-bar, hydraulic oil tank capacity of 85L to 100L.
  • Cab Features: ECO standard cab finishing, FOPS II - ROPS certification, electronic joystick control.
  • Configuration: Cab suspension available in some models, work lights on cab, Tac-lock system, standard tyres 400/70-24.
Additional Information
Merlo S.P.A. reserves the right to make changes to the specifications without prior notice. Products may include optional equipment.
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Catalog excerpts

MEDIUM CAPACITY Telehandlers-2

Electrical component production b Hydraulic component production ili fac c Frame production rlo Me d Cab production e Axle production f Engine configuration g Machine assembly

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MEDIUM CAPACITY Telehandlers-3

Merlo: The technological leader in operating machines Merlo is an important family-run industrial group founded in Cuneo in 1964 that designs, produces and markets its own products under the “Merlo” and “Treemme” brands. People and the territory are at the centre of the project; the Merlo Group is committed to respecting the environment and making the work of the operator (and everyone who is passionately dedicated to constantly improving the efficiency and performance of our products) more functional, safe and comfortable. The product portfolio consists of a complete range of telescopic handlers,...

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MEDIUM CAPACITY Telehandlers-4

MEDIUM CAPACITY TELEHANDLER RANGE: Versatility always by your side The Medium Capacity telehandlers are the focal point of the range produced by Merlo. The technical architecture, applied to these models, translates to unique and very versatile, top-performing and user-friendly machines. Making the most of our telescopic, operating speed, nimbleness and agility performance, our machines are suitable for all sectors: from industrial to mining, from earthmoving to husbandry, through construction and agriculture. These models are incredibly versatile and will support you in your everyday work, from...

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MEDIUM CAPACITY Telehandlers-5

The Medium Capacity telehandler range consists of two families of models available in multiple versions. This allows customers to choose the right option. The main features are: • Compact and highly manoeuvrable models • Lift capacity up to 4,200 Kg • Lift height up to 10 m • Merlo interface for use with over 40 attachments. BOOM SIDE-SHIFT: Load positioning correction device without the need to move the machine, nor alter balance and safety of the operator. Unique on the market. TELESCOPIC BOOM: Heights of 7, 9 and 10 metres with load-bearing capacities from 3,300 to 4,200 Kg. Exclusive design...

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MEDIUM CAPACITY Telehandlers-6

The exclusive Merlo cab is compliant with the ISO 3449 FOPS (Level II) and ISO 3471 ROPS standards, thus ensuring category-leading safety levels. Merlo’s patented ASCS (Adaptive Stability Control System) is capable of recognising the attachment being used as well as measuring the magnitude of the load being handled, ensuring operators' safety. Through the digital display (optional), customers can check all the operating parameters within which the safety system will intervene by slowing down and stopping any problematic movements. Depending on the implement in use, the system is able to vary...

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MEDIUM CAPACITY Telehandlers-7

FOPS PROTECTION A metallic structure, positioned above the glass roof, makes it possible to achieve the most stringent level of certification in terms of protection: FOPS level II. This certification guarantees: • Perfect comfort in the cab • Excellent visibility of the load • Maximum operator safety • The structure can be easily dismantled for more thorough cleaning of the roof. FRAME Compared to market standards, the frame is characterised by small dimensions, allowing to minimise the overall floor space occupied by the machine. Furthermore, it is equipped, on the outside, with an exclusive...

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MEDIUM CAPACITY Telehandlers-8

The ASCS (Adaptive Stability Control System) safety system ensures perfect risk prevention of the machine tipping over frontally when handling a load. The system regulates the speed and maximum degree of movement according to three operating parameters: • Handled load: kg of material lifted • Load position: reach, boom extension and carriage rotation • Implement in use: automatically recognised by the ASCS system. When the operational stability limit is reached, the system first reduces the speed of the arm and then stops movement completely. All movements towards a position under safer conditions...

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MEDIUM CAPACITY Telehandlers-9

WORKING AREA SETTING A special function, accessible via the display, allows the operator to set the geometric working limits. Adjustment can be made either in accordance with the Cartesian axes (maximum and minimum height and extension) or in accordance with the relative movements of the arm (maximum and minimum lift and extension). This solution makes it possible to simplify and increase safety during repetitive work and in confined spaces, such as inside a warehouse. MOVEMENT SPEED SETTING The ASCS system uses the display to customise the speed of individual movements of the telescopic boom...

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MEDIUM CAPACITY Telehandlers-10

HYDRAULIC SYSTEM Merlo telehandlers are equipped with the latest generation of electronically controlled hydrostatic transmission, which, combined with the four-wheel drive that is always engaged, ensures: • Excellent braking capacity when the accelerator is released • High levels of power and torque to the wheels • Unparalleled ease of use To complete the transmission, models are equipped with a twospeed mechanical gearbox or MCVTronic continuously variable gearbox. These allow them to reach a maximum speed of 40 km/h, without compromising precision of movement, ensured by millimetric adjustment...

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MEDIUM CAPACITY Telehandlers-11

CVTRONIC Merlo’s continuously variable CVTronic smart transmission combines the advantages of hydrostatic transmissions with the same performance and yield as a traditional CVT system. Compared to a conventional hydrostatic transmission, the CVTronic provides: • A 12% increase in torque • Reduced consumption thanks to its excellent efficiency • Ease of use, thanks to the elimination of gear changes. A unique and patented solution. The hydraulic couplings developed and manufactured by Merlo ensure: • Quick assembly and disassembly • Increased tightness of connections • Increased component service...

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MEDIUM CAPACITY Telehandlers-12

Acoustic and thermal comfort has also been taken care of down to the smallest details, thanks to intensive research into the most innovative technical solutions and materials. In terms of environmental performance, the entry of dust into the passenger compartment is prevented thanks to the cab’s ISO 10263-3 compliant pressurisation* The Merlo cab is also an extremely comfortable and practical workplace, thanks to the following features: • 1,010 mm of width and excellent roominess • Large glass surface of 4.3 sq. m • Vibration-damping Silent-blocks, which reduce noise and vibrations The set-up...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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