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HEAVY DUTY Telehandlers

HEAVY DUTY Telehandlers
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HEAVY DUTY Telehandlers

Product catalog summary
Introduction
Merlo is a family-operated industrial group established in 1964, specializing in the design, production, and marketing of innovative telehandlers under the Merlo and Treemme brands. The company prioritizes environmental sustainability and operator safety and comfort.
Heavy Duty Range Overview
The Heavy Duty range of telehandlers is engineered for challenging tasks and heavy load handling, offering versatility, high performance, and ease of use. These machines are applicable across various sectors such as industry, mining, agriculture, and construction.
Key Features
  • User Interface: Ergonomic controls with an in-cab display for monitoring operating parameters.
  • Powertrain: Features hydrostatic transmission with four-wheel drive and engines ranging from 115 to 170 HP.
  • Boom Side-Shift: Allows load positioning adjustments without moving the machine.
  • Telescopic Boom: Offers heights from 8 to 18 meters and load capacities from 4,500 to 12,000 kg.
  • Cab: Certified for safety and comfort with FOPS and ROPS standards.
  • Hydraulic System: Efficient design with a Load Sensing pump and Flow Sharing distributor.
Safety Features
  • ASCS System: Adaptive Stability Control System adjusts machine response based on load and implement used for enhanced safety.
  • Frame and Protection: Compact frame with steel protection and FOPS level II certification for operator safety.
  • Levelling Device: Compensates for ground inclinations up to 8% for stable lifting.
Performance and Efficiency
  • Hydraulic System: Separate circuits for hydraulics and hydrostatics reduce vibration and heat transfer.
  • Transmission: CVTronic smart transmission increases torque and reduces consumption.
  • Hi-Flow Hydraulics: Advanced hydraulic distributor enhances performance and control.
Technological Innovations
  • Capacitive Joystick: Detects operator presence and enables hydraulic movements.
  • Floating Management Set-Point: Allows the boom to follow ground contours for specific equipment operations.
Additional Features
  • Set-point Function: Memorizes a working configuration for hydraulic movements, simplifying repetitive tasks.
  • Vertical Elevation: Synchronizes extension and lifting for vertical load movement in confined spaces.
  • Descent by Gravity: Utilizes the weight of the boom and load for lowering, reducing hydraulic power demand.
  • Continuous Delivery: Regulates and delivers a constant oil flow to implements, adjustable for each hydraulic outlet.
  • Cab Design: Offers ergonomic controls, acoustic and thermal comfort, and ISO 10263-3 compliant pressurization.
  • Boom Suspension: Protects loads during transfer and enhances driving comfort on rough terrain.
  • Merlo Carriage: Features the Tac-lock device for hydraulic locking from the cab.
  • Suspended Cab: Active hydropneumatic suspension reduces vibrations and stresses.
  • Steering Options: Three steering modes ensure excellent maneuverability and reduced fuel consumption.
  • Regenerative System: Increases boom speed by 36% during transfer operations.
  • EPD Technology: Eco Power Drive system optimizes engine and transmission efficiency, reducing fuel consumption by up to 18%.
Heavy Duty Telehandler Range
Includes models with lifting capacities from 4,500 kg to 6,500 kg, offering various technological options like suspended cab and CVTronic transmission.
Heavy Duty Panoramic Telehandler Range
Features models with lifting capacities from 5,000 kg to 12,000 kg, equipped with safety systems and boom side-shift.
Attachments
Designed for versatility, featuring patented recognition and Tac-lock hydraulic locking for quick tool changes.
Service and Spare Parts
Merlo provides high-quality support and maintenance services to ensure telehandlers maintain performance over time.
MerloMobility
A connectivity system that allows users to optimize operational monitoring of machines across various sectors.
Technical Specifications Overview
  • Models: Includes models such as P72.10PLUS, P50.18HM, P65.14HM, P120.10HM, TF50.8T-170-HF, each with specific features and capabilities.
  • Performance: Metrics include unladen weight, maximum load capacity, lift height, and maximum reach. For instance, the P72.10PLUS has a maximum load capacity of 7,200 kg and a lift height of 9.55 meters.
  • Powertrain: Equipped with FPT NEF45 engines, except for the P72.10PLUS which uses a Perkins 904J engine. Engine power is 125 kW/170 HP, adhering to Stage V standards.
  • Hydraulic System: Hydraulic pump types vary between LS and HF, with delivery/pressure specifications ranging from 104-250 l/min-bar to 160-250 l/min-bar.
  • Cab Features: Cab finishing ranges from ECO to PREMIUM, with full ASCS and FOPS LEV II Cab - ROPS included in all models.
  • Brakes and Transmission: Brakes are either dry discs or oil-immersed, with hydrostatic transmission options including CVTronic and 2V systems.
Graphical Data
Includes graphical representations of load capacities and reach capabilities, illustrating performance limits under various conditions.
Manufacturer Information
Produced by Merlo S.P.A., with contact details provided for further inquiries.
Disclaimer
Specifications are indicative and subject to change without notice, emphasizing Merlo S.P.A.'s continuous research and development policy.
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Catalog excerpts

HEAVY DUTY Telehandlers-2

35 ith a Electrical component production ty w Hydraulic component production Frame production d Cab production e Axle production f Engine configuration Machine assembly c

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HEAVY DUTY Telehandlers-3

Merlo: Technological leader in operating machines Merlo is an important family-run industrial group founded in Cuneo in 1964 that designs, produces and markets its own products under the Merlo and Treemme brands. People and the territory are at the centre of the project; the Merlo Group is committed to respecting the environment and making the work of the operator (and everyone who is passionately dedicated to constantly improving the efficiency and performance of our products) more functional, safe and comfortable. The product portfolio consists of a complete range of telehandlers, both fixed...

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HEAVY DUTY Telehandlers-4

HEAVY DUTY TELEHANDLER RANGE: Technology and productivity for everyone The Heavy Duty range of telehandlers has been developed to meet the needs of all those who have to carry out demanding work and move heavy loads in complete safety. The technical architecture, applied to Merlo telehandlers, translates to unique and very versatile, top-performing and user-friendly machines. Using the numerous technologies developed and patented by Merlo, this range offers excellent telescopic performance without limiting the speed of work, the manoeuvrability and ease of use typical of Turbofarmer and Panoramic...

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HEAVY DUTY Telehandlers-5

The Heavy Duty telehandler range consists of four families of models available in multiple versions. This allows customers to choose the right option. The main features are: • Power ratings of 115 to 170 HP • Lift capacity up to 12.000 kg • Lift height up to 18 m • Merlo interface for use with over 40 attachments. BOOM SIDE-SHIFT The only machines on the market to offer this device, which allows you to correct the positioning of the load without having to move the machine or alter the stability and safety conditions for the operator. TELESCOPIC BOOM Heights from 8 to 18 metres with load-bearing...

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HEAVY DUTY Telehandlers-6

The exclusive Merlo cab is compliant with the ISO 3449 FOPS (Level II) and ISO 3471 ROPS standards, thus ensuring category-leading safety levels. Merlo’s patented ASCS (Adaptive Stability Control System) is capable of recognising the attachment being used as well as measuring the magnitude of the load being handled, ensuring operators' safety. Through the digital display (optional), customers can check all the operating parameters within which the safety system will intervene by slowing down and stopping any problematic movements. Depending on the implement in use, the system is able to vary...

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HEAVY DUTY Telehandlers-7

FOPS PROTECTION A metallic structure, positioned above the glass roof, makes it possible to achieve the most stringent level of certification in terms of protection: FOPS level II. This certification guarantees: • Perfect comfort in the cab • Excellent visibility of the load • Maximum operator safety FRAME Compared to market standards, the frame is characterised by small dimensions, allowing to minimise the overall floor space occupied by the machine. Furthermore, it is equipped, on the outside, with an exclusive belt, made from steel section bar. Designed to maximise structural strength and...

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HEAVY DUTY Telehandlers-8

The ASCS (Adaptive Stability Control System) safety system ensures perfect risk prevention of the machine tipping over frontally when handling a load. The system regulates the speed and maximum degree of movement according to three operating parameters: • Handled load - kg of material lifted • Load position - reach, boom extension and carriage rotation • Implement in use - automatically recognised by the ASCS system. When the operational stability limit is reached, the system first reduces the speed of the arm and then stops movement completely. In this phase, only those movements that re-establish...

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HEAVY DUTY Telehandlers-9

WORKING AREA SETTING A special function, accessible via the display, allows the operator to set the geometric working limits. Adjustments can be made in accordance with the vertical and horizontal movements or in accordance with the relative movements of the boom (minimum and maximum lift and extension). This solution makes it possible to simplify and increase safety during repetitive work and in confined spaces, such as inside a warehouse. MOVEMENT SPEED SETTING The ASCS system uses the display to customise the speed of individual movements of the telescopic boom and the attachments in use according...

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HEAVY DUTY Telehandlers-10

Merlo telehandlers are equipped with the latest generation of electronically controlled hydrostatic transmission, which, combined with the four-wheel drive that is always engaged, ensures: • Excellent braking capacity when the accelerator pedal is released • High levels of power and torque to the wheels • Unparalleled ease of use To complete the transmission, models are equipped with a twospeed mechanical gearbox or MCVTronic continuously variable gearbox. These allow them to reach a maximum speed of 40 km/h, without compromising precision of movement, ensured by millimetric adjustment of any...

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HEAVY DUTY Telehandlers-11

A unique and patented solution. The hydraulic couplings developed and manufactured by Merlo ensure: • Quick assembly and disassembly • Increased tightness of connections • Increased component service life • No risk of line twisting The axles are available in two versions: with epicyclic reducers, to maximise the torque transmitted to the wheels and with portal reducers, to increase ground clearance. The Turbofarmer and P72.10 are equipped with four dry disc brakes sized to ensure high braking capacity and a high level of efficiency that minimises machine consumption. All bearings and bushings...

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HEAVY DUTY Telehandlers-12

HI-FLOW HYDRAULICS The models featuring Hi-Flow (HF) technology are equipped with a latestgeneration hydraulic distributor developed by Merlo and associated with a high-flow hydraulic pump. The HF system combines the features of traditional hydraulics with innovative solutions such as: • Descent by gravity • Automated movement control • Digitised actuator position control • Services oil continuous delivery Thanks to Hi-Flow technology, Merlo is able to offer first-rate performance and unique management solutions to speed up and simplify users' daily operations. CAPACITIVE JOYSTICK HF telehandlers...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.