WeldROB

WeldROB

WeldROB

Product catalog summary
Overview: The document provides a comprehensive overview of Merkle's robot welding system, WeldROB, highlighting its components, features, and benefits for industrial automation.
System Components: The WeldROB system includes the UR10 robot, a HighPULSE 454 DW welding unit, a DV-31 wire feeder, a robot welding torch, and various accessories such as a touch control panel, remote control, and foot switch. These components are designed for flexibility and ease of use in various welding applications.
Key Features: The system offers fast setup, easy programming, and flexible usage. The UR10 robot is lightweight, space-saving, and can be integrated into existing workflows without special electrical installations. The system supports collaborative operation with integrated security settings.
Technical Specifications: The UR10 robot has a reach of 1300 mm, a payload capacity of 10 kg, and a repeatability of +/- 0.1 mm. It operates on a 230 V power source and weighs 28.9 kg.
Welding Technology: The HighPULSE 454 DW system includes water cooling and supports various welding processes such as DeepARC, ColdMIG, and HighUP. The DV-31 wire feeder ensures precise wire feeding.
Additional Offerings: Merkle provides peripherals and accessories, including enclosures, welding tables, and platforms. The system can be enhanced with additional components like turntables and longitudinal slides for complex tasks.
Service and Support: Merkle offers comprehensive service from installation to training, ensuring customers can start using the system immediately.
Conclusion: Merkle's WeldROB system is a versatile and efficient solution for industrial welding automation, offering quick payback and adaptability to various production needs.
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Catalog excerpts

WeldROB-1

The complete system for robot welding. PLASMA CUTTING

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WeldROB-2

Wire feeder DV 31 with wire straightening device. Adapter baseplate Power source: Merkle HighPULSE 454 DW with integrated water cooling unit Robot control Touch control panel

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WeldROB-3

Balancer with cable holder Torch holder Merkle robot welding torch Remote control Welding table (optional) Foot switch for robot freedrive

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WeldROB-4

Think 3-dimensional: The use of the WeldROB is not limited to short longitudinal weld seams. Simple welding processes as well as complex weld seams are programmed in just a few minutes. Individual adjustments and components provide a maximum flexibility for the use in a variety of welding applications. The touch control panel with a long cable allows fast, easy and comfortable programming and operation. The complete robot welding system from Merkle – All from one hand! 1. Robot UR10 2. Robot control and touch control panel 3. Welding unit HighPULSE 454 DW 4. Wire feeder DV-31 5. Hose assembly...

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WeldROB-5

System components Our Merkle torch holders guarantee precision and repeatability. Robot welding torches from Merkle are proven over many years. Quality and performance - Made in Germany. Remote control with magnetic holder, on/off switch and emergency stop. Always where it is needed. The boom for the suspension of the hose assembly via a balancer can be adjusted as needed. The balancer with adjustable tension ensures sufficient freedom of movement of the robot arm. With the comfortable foot switch the robot can be released into freedrive mode and moved with both hands. 5

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WeldROB-6

Collaborative robot technology The modern and user-friendly lightweight robots from Universal Robots open up completely new possibilities in order to make the production in your company more effective. With sophisticated design and easy programming, you can quickly and cost-effectively implement your automation. The integrated security settings even allow collaborative operation. Fast set up The robot can be set up within an hour and integrated into your work process. A special electrical installation is not necessary. Plug & Play accessories eliminate the need to worry about any additional installation....

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WeldROB-7

HighPULSE 454 DW The Merkle PulseARC welding system comes as a standard with water cooling and all-inclusive package: welding programms for all common materials as well as the special processes DeepARC, ColdMIG and HighUP. Precise wire feeder DV-31 The reliable 4-roller wire feeder, together with the Merkle wire straightening device, ensures exact and constant wire feed. Robot welding torch ROB 505 W The Merkle robot welding torches are watercooled and designed for continuous operation. Equipped with quick-change systems and easy maintenance, they are versatile and available in three different...

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WeldROB-8

CREATE YOUR FUTURE SUCCESSFULLY. With Merkle. Your specialist for welding units, welding machines, torches and intelligent automation systems. With own subsidiaries and Merkle dealers in Germany, Europe and many other countries throughout the world. Welcome to Merkle. PRODUCT RANGE ■ MIG/MAG Welding Units ■ Synergic Pulse Welding Units ■ TIG Welding Units ■ MMA / Stick Electrode Welding Units ■ Plasma Welding and Cutting Units ■ Turntables and Roller Drive Units ■ Welding and Cutting Torches ■ Automation Components and Solutions ■ Merkle Weld Factory - The Industry 4.0 Solution ■ Merkle Robotics...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.