HighPULSE
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HighPULSE The impressive PulseARC series!

Merkle HighPULSE series: OF TIME! Taking the leading welding technology to a higher perfection was the goal of the Merkle R&D department. The new HighPULSE series features a completely re-designed control panel. Together with the all new TEDAC® DIGITAL welding torch there is no doubt who is the old and new champion.

■ Extremely spatter free welding due to the non short-circuit characteristics, one drop transfer: - tremendous time saving due to reduction of working hours for cleaning - high deposition rate - longer life of torch consumables - less down time due to cleaner consumables ■ Safe, spatter reduced ignition due to a new ignition process controlled by 13 parameters: - 2 independent ignition pulses - precise soft start of the wire - slag droplet is removed from the wire end at the end of each weld to ensure a safe re-ignition. ■ Optimal processing of aluminium and aluminium alloys and stainless...

The HighPULSE operation panel: SIMPLY EVERYTHING PERFECTLY AT HAND New multifunctional control panel for maximum comfort and convincing safety Easy to use, even with gloves. Great visibility in dark surroundings through bright LEDs Innovative welding torch TEDAC® DIGITAL with unique digital display at the torch All welding processes like DeepARC, ColdMIG, HighUP & ProSWITCH included as a standard 2 Easy-to-use control elements. New and clear operation panel; either integrated in the power source or at the wire feeder. Asymmetrical rotatable device. (Option) For a wide operation radius of...

HighPULSE series: ONE DISPLAY VERSION 1: All control buttons of the welding unit are integrated in the power source and can be operated directly at the front. VERSION 2: The complete operation panel is integrated in the separate wire feeder. This allows an easy operation of the Merkle HighPULSE with a maximum flexibility, regardless of the position of the welding machine. EXTERNAL REMOTE CONTROL MFR 20 The remote control MFR 20 is mounted in a robust housing and comes with a magnet holder on the back. Energy and arc length can be adjusted via two potentiometers. EXTERNAL REMOTE CONTROL MRC...

The Merkle HighPULSE comes with a new design of the operation panel, it offers a number of first-class advantages. New multifunctional control panel for maximum comfort and convincing safety Easy to use, even with gloves Large and bright LEDs with great visibility even in dark surroundings Large LED display for all important functions Clear arrangement of all functions New rotary switches for comfortable operation 1. Large LED displays with preview for ■ welding current ■ welding voltage ■ wire feed speed ■ material thickness 2. Automatic hold function (saves the last displayed welding...

The HighPULSE wire feeder: PERFECT WIRE FEEDING FAST WIRE EXCHANGE! 1. Precise 4-roller gear with 4 motorized wire feed rollers. Wire feed speed 0.5 – 25 m/min (model DV-26) or high performance drive 0.530 m/min (model DV-31). 2. Big wire feed rings allow a constant wire feed speed at a low pressure. 2 grooves for 2 different wire diameters. 3. Change of the wire feed rings without any tools. 4. Easy wire insertion due to superb accessibility and snap lock mechanism. 5. Dust-tight drive motor guarantees a constant wire feed speed. 6. Euro torch connector as a standard, directly mounted...

Asymmetrical swiveling axis at the Standard horizontal mounting. Vertical mounting of the wire feeder rear allows a wide working area. can be achieved within seconds.

The trolley TW 112 comes with extra large wheels (200 mm), a gas bottle holder and an optional drawer for the accessories. As an option the water cooling unit WK 300 can be mounted easily. For welding with gasless flux cored wires the polarity can be exchanged. HighPULSE power sources: HighPULSE for Automation and Robotics With the power sources HighPULSE 352, 452 and 552 RS Merkle offers a perfect product range for all welding processes in automation needs. The HighPULSE series consists of synergic PulseARC welding power sources, especially developed for the connection with Robots and...

HighPULSE 353 K The housing of the HighPULSE 353 K measures only 170 mm in width. This special version is designed for the suspension from a ceiling rail. This solution is extremely space saving and ideal for limited working areas. Mains power and gas are supplied from above. There are no interfering cables on the floor. All controls are easy to reach. 4-job or 8-job control panels for quick retrieval of repeating jobs. 11

Merkle TEDAC® DIGITAL: THE DIGITAL INNOVATION AT THE TORCH The standard Merkle TEDAC® system is working for many years in a huge number of welding machines. For the first time the energy could be controlled and displayed directly at the welding torch via a multi-colored LED - without the need for an additional control cable. These are the benefits for the user: Merkle is now entering a new level of innovation with the new system TEDAC® DIGITAL in terms of efficiency and ease-of-use. EXTREMELY MORE COMFORT thanks to an easily readable alphanumeric display The energy control is carried out...

The new TEDAC® DIGITAL is designed for the Merkle series HighPULSE. Continuous, precise energy control with digital display Recall of free programmable jobs Precise energy control directly at the torch at any time: before, during and after welding. Display of the current via a digital display directly at the welding torch. The arc length can be adjusted individually according to the selected energy. Pre-programmed jobs can be selected with the control button. All job parameters can be programmed according to the need of the user. Perfect reproducible welding results are guaranteed in all...

That‘s the way to weld today: FOUR PERFECT WELDING PROCESSES DeepARC Witness yourself the new high speed formula of MIG/MAG welding! An extremely narrow welding arc (similar to a plasma arc) is achieved through a highly dynamic voltage control system in the HighPULSE series welding units. 30% deeper penetration 100 % no spatter adherence This new welding arc defines itself through several characteristics. The DeepARC process is perfect for use with mild and stainless steels as well as for aluminum and aluminum alloys. The DeepARC process is available as a standard in all units of the series...