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VELOCEX LINE

VELOCEX LINE
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VELOCEX LINE MINIMUM USE OF RESOURCES TO MAXIMIZE PROFIT

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VELOCEX 65 / VELOCEX 80 / VELOCEX 100 / VELOCEX 125 / VELOCEX 150 / VELOCEX 175 CIRCULAR MACHINES > AUTOMATIC > CARBIDE TIPPED BLADE 0° cuts, suitable for ferrous & non-ferrous materials solid / structural - section round / square / rectangular / hollow tubes HIGHLY EFFICIENT AND PRODUCTIVE HIGH SPEED CIRCULAR SAWING MACHINES WITH TUNGSTEN CARBIDE TIPPED OR CERMET BLADES, HIGH PRODUCTIVITY, GOOD FINISH, PRECISE LENGTH AND BURR FREE CUTS CAN BE OBTAINED ON CONTINOUS BASIS!

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SEQUENTIAL CONTROL OF THE MACHINE IS BY PLC & COLOUR TOUCH SCREEN HMI. Operational parameters like feed rate, load per tooth, blade speed, number of cuts, job size, cut length can be set. PLC can store different cutting programs for quick setup. For sections and tubes special feature of slow entry and slow exit is possible to program. Control indicates cutting time, cycle time & number of cuts completed. > Colour touch screen HMI (Mitsubishi). > “Set up wizard” for easy set up of jobs. > 200 program can be saved with 12 digit alpha numeric name. > Comprehensive US steel grades menu with...

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Single stroke Bar stock length Trim cut Remnant length 65 mm / 80 mm + cut length carbide/cermet tipped 285 x 2.0 x 1.70 x 32 , 4/9/50 & 4/11/63 mm 315 x 2.0 x 1.70 x 32 , 4/12/90 & 4/11/63 mm Blade drive motor Hydraulic motor Circular saw blade dimension Blade speed Inclined type with storage width of 710 mm 0 - programmable 10 mm to longer 20 mm to full bar length 20 to 1000 mm 100 mm / 120 mm + cut length Inclined type with storage width of 1070 mm Inclined type with storage width of 1070 mm Inclined type with storage width of 885 mm Inclined type with storage width of 885 mm Maximum...

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“USER FRIENDLY” PROGRAMMING OF CUTTING CYCLES

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After every cut, saw does not return back till bar stock and cut piece moves away from the saw so that blade teeth do not touch material on return stroke to optimize tool life.

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Electro Magnetic Particle Clutch is provided for good finish and enhanced tool life. The blade feed is controlled by ball screw and servo motor. 8

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Electric motor is directly coupled to the reduction Gear Box trough timing pulley & Belt and inclined cutter drive arrangement is mounted on inclined Linear Guides in order to have the most suitable touch of the blade into the material.

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> PRODUCTIVITY _ Bar loader for storage and loading of the bars into the shuttle infeed. _ Automatic oil lubrication of most critical moving parts to grant the right operational conditions of the saw and consequently a longer life. Lubrication is timed through the main machine controller. _ Low oil level sensor for warning of operator and avoid any stop in the production process or let the disk running without coolant. _ Chip auger for all type of materials with max discharge height of 300mm granting the right operational conditions of the saw. Optional Magnetic style chip conveyor for...

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HMI display feature lot size programmed & cut completed, program number in use, current drawn by motor. HMI touch screen located at the front-bottom for easy operation and maintenance. Digital display of saw motor on HMI with adjustable overload shut-off. 11

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_ Trim cuts and remnants are sorted automatically from good parts via heavy-duty discharge sorting chute (single point adjustment of bar diameter) *Optional Out feed chain powered conveyor for longer cut lengths is available upon request in different lengths. _ Machine is completely enclosed. _ All access doors to the machines are electrically interlocked and machine will stop if door is opened during operation. _ Front access door opens on hinges to allow complete and easy access for blade change. _ Low pneumatic pressure shut down sensor switch for Micromist. _ Bar loader safety guarding...

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> ADVANCED TECHNOLOGY FOR HIGH PERFORMANCE AT HIGH SPEED _AC servo driven ball screw arrangement. _Saw head slides on heavy duty Roller LMG bearings with ball screw. _Variable cutting speed with frequency drive and rpm display. _Electromagnetic Powder Break to eliminate gearbox backlash and enhance blade life. LATEST GENERATION HYDRAULIC POWER PACK, WITH HIGH EFFICIENCY AND LOW CONSUMPTION. 13

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Material feed carriage mounted on linear guides, driven by a ball screw and AC servo drive. New bar entry in main vise made contact free by hydraulically lifting the bar in shuttle (Velocex 65-80) or trough a sliding self-adjusting device (Velocex 100-125-150-175)

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Hydraulic, full stroke, inclined clamp cylinders with pressure regulators. Highly wear resistant hardened and ground tool alloy steel clamping Jaws on both sides of Saw blade. Inclined clamping arrangement is used on shuttle system to index raw material stock of desired length. The shuttle stroke is 1000 mm controlled by Ball Screw & Servo motor. Special feature is provided wherein for small piece cutting, shuttle vise remains clamped till it reaches the end position to optimize productivity. Thin cut pc up to 6 mm possible on model up to Volocex 100 15

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Ergonomical machine designed provides ample space for blade change, regular check up and preventive maintenance.

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- Bar loader for rounds (horizontal with pins) 6,0 M - Bar loader for rounds (inclined) 6,0 M - Belt bundle loader to be connected to incl. or horizontal bar loader 6 m max. 2T - Fume extractor - Z type magnetic chip conveyor (in place of chip auger) - Z type belt chip conveyor (in place of chip auger) - Safety bar loader cover - Trafo for V.208, 220, 240, 480, 575 - Belt sorting station 1 M for min. Length of 50mm - Belt sorting station 2 M for min. Length of 50mm - Belt sorting station 3 M for min. Length of 50mm - Belt sorting station 1 M with hydraulic pusher * - Belt sorting station 2...

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DESIGN AND PRODUCTION OF CUSTOM CUTTING LINES MEP’s passionate team of designers and technical experts use the latest mechanical design software to keep at the forefront of metal cutting technology, and to choose the best, most innovative and advanced solutions to all possible needs in metal cutting. MEP’s technical staff are able to design and build custom cutting machines and equipments to meet all possible needs, from dedicated cutting lines to railmounted machines for cutting continuously formed tube, etc.. 1

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