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KK MODULE

KK MODULE
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KK MODULE

Product catalog summary
Overview: The document provides comprehensive technical specifications and guidelines for the KK single-axis robot series, including models KK86D, KK100, and KK130. It covers features, accessories, model numbers, specifications, accuracy grades, speed limits, life calculations, lubrication, and motor selection.
Features: The KK Module is a compact, lightweight, and easy-to-install system offering high accuracy and stiffness. It includes a complete line of accessories and an optimized rail structure for rigidity and weight balance.
Modulization: The KK robot integrates a ballscrew and guideway, forming a modular product that enhances installation efficiency and space-saving design. The gothic arch contact design supports load from all directions, ensuring high rigidity and accuracy.
Accessories: Accessories include aluminum covers, motor adaptor flanges, and limit switches, providing protection, connectivity, and safety features.
Model Number: Model numbers indicate nominal width, ballscrew lead, accuracy grade, rail length, motor specification, limit switch, cover type, and block type.
Specifications: Detailed specifications include ballscrew diameter, lead, dynamic and static load ratings, and allowable static moments for different block types.
Accuracy Grade: The document outlines repeatability, accuracy, running parallelism, and starting torque for precision and normal grades across various models.
Maximum Speed Limit: Speed limits are specified for each model based on ballscrew lead and rail length, with distinctions between precision and normal grades.
Life Calculations: Service life is defined by the distance traveled before failure, with nominal life calculations provided for guideways and ballscrews.
Lubrication: Proper lubrication is crucial for extending service life, with recommendations for re-lubricating every 100 km using suitable grease.
Motor Selection: Compatible motors include M TECH® AC Servo Motor, Hiwin Mikrosystem Servo Motor, Mitsubishi Servo Motor, Panasonic Servo Motor, Yasukawa Servo Motor, and Oriental Step Motor.
Specifications: Detailed measurements for components such as rail length, total length, and maximum stroke are provided for different KK models. Motor selection options are listed with specifications including motor output, weight, and flange selection.
Procedures: Installation diagrams and measurements are provided for motors and adaptors.
Standards and Norms: Standardized dimensions and mounting patterns ensure consistency across models and applications.
Recommendations: Appropriate motor and flange combinations should be selected based on application requirements.
Tables and Data: Tables provide detailed data on rail lengths, total lengths, maximum strokes, and mass for different block configurations. Motor selection tables list compatible motors with their respective outputs, weights, and flange options.
Optional Accessories: Details on optional accessories such as switches and their specifications are included.
Customer Service: Contact information for customer service is provided for further assistance.
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Catalog excerpts

KK MODULE-3

CONTENT INDICE KK MODULE pag. 4 pag. 5 1.1 Features Caratteristiche 1.1.1 Modulization Struttura moduli 1.1.2 Equivalent Load Carico equivalente 1.1.3 High Stiffness Elevata rigidità 1.1.4 Various Specification Specifiche varie 1.2 Accessories Accessori 1.3 Model Number of KK Series Codice d’ordine 1.4 Specifications Specifiche tecniche 1.5 Accuracy Grade Grado di precisione 1.6 Maximum Speed Limit Limite massimo di velocità 1.7 Life Calculations Calcolo vita nominale teorica 1.7.1 Service Life Durata 1.7.2 Nominal Life (L) Vita nominale (L) teorica 1.7.3 Nominal Life Calculation Calcolo vita...

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KK MODULE-4

• An integrated system • Easy installation and maintenance • Compact and lightweight • High accuracy • High stiffness • Complete line of accessories • Sistema integrato • Installazione e manutenzione semplici • Compatto e leggero • Alto grado di precisione • Elevata rigidità • Linea completa di accessori The structure of rail is analyzed by FEA to get the best rigidity and weight. The analysis results are shown as the right figures. La struttura della rotaia è analizzata con procedura FEA per assicurare i migliori livelli di rigidità e carichi. I risultati dell’analisi sono mostrati nelle immagini...

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KK MODULE-5

The KK single-axis robot integrating a ballscrew and guideway forms a modularized product. The modularized design can help customers save time, cost and system inspection. Therefore, installation efficiency and a space-saving design are also promoted. Il robot monoasse KK integra una vite a ricircolo di sfere e una guida formando un prodotto modulare. Questo design permette di risparmiare tempo e costi, facilitando l’ispezione del sistema. Ne risultano una maggiore efficienza di installazione e un design salvaspazio. Traditional linear stage: 1 Table + 2 Guideways + 1 Ballscrew + 1 Base The gothic...

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KK MODULE-6

Accessories of KK single-axis robot areal sosupported for specific demands, such as an aluminum cover bellows, motor adaptor flange and imit switchs. Gli accessori del robot monoasse KK sono sviluppati per esigenze specifiche, come soffietto di copertura in alluminio, flangia di accoppiamento motore e micro di finecorsa • Aluminum cover and bellow: contamination protection • Motor adaptor flange: connection for different types of motors • Limit switchs: starting point, positioning and other safety matters • Copertura e soffietto in alluminio: protezione da agenti esterni • Flangia accoppiamento...

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KK MODULE-7

1.3 MODEL NUMBER OF KK SERIES 1.3 CODICE D’ORDINE KK Motor specification: ref. catalog P.39-40 M: customer specified None: Without Motor Limit Switch: ref. catalog P.47-48 S0: Switch Rail Only S1: Omron EE-SX671 S2: Omron EE-SX674 S3: Panasonic GX-F12A S4: Panasonic GX-F12A-P S5: YAMATAKE APM-D3B1-03 (suitable for KK30) SE: Sensor Special Order None: No Limit Switch and Switch Rail C: Aluminum Cover B: Bellows (ref. catalog P.46) None: Normal Type E: Ballscrew Special Order None: Normal Type Motor Adaptor Flange: ref. catalog P.41-45 FE : Flange Special Order E: Block Special Order None: Normal...

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KK MODULE-8

1.4 SPECIFICATIONS 1.4 SPECIFICHE TECNICHE Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Basic Static Load (N) Basic Dynamic Load (N) Ballscrew Guideway Guideway Basic Dynamic Load Rating (N) Basic Static Load Rating (N) Static Rated Moment Allowable Static Moment MP (N-m) (pitching) Allowable Static Moment MY (N-m) (yawing) Allowable Static Moment MR (N-m) (rolling)

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KK MODULE-9

1.5 ACCURACY GRADE 1.5 GRADO DI PRECISIONE Rail Length Running Parallelism Starting Torque(N-cm) Precision Normal

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KK MODULE-10

KK MODULE 1.6 MAXIMUM SPEED LIMIT 1.6 LIMITE MASSIMO DI VELOCITÀ Model

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KK MODULE-11

1.7 CALCOLO VITA NOMINALE TEORICA Under repeated stress between the raceway and the rolling elements, pitting and flaking will occur as it reaches fatigue failure. The service life of the KK single-axis robot is defined as the distanced traveled before any failure of the raceway or rolling elements appear. A causa del ripetuto stress meccanico tra la pista di scorrimento e gli elementi rotanti, possono verificarsi fenomeni delle sfogliature e sfaldamenti al raggiungimento del punto di cedimento a fatica. Il ciclo di vita di un robot monoasse KK è definito come la distanza percorsa prima del comparire...

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KK MODULE-12

Insufficient lubrication of the guideway would lead to a reduction of the service life. Una lubrificazione insufficiente del sistema lineare può comportare una riduzione della durata. The lubricant provides the following functions: Il lubrificante svolge le seguenti funzioni: • Reducing rolling friction and avoiding abrasion • Providing a lubricating film and extending the service life • Anti-rusting • Riduce l'attrito volvente, evitando così l'abrasione • Fornisce un film lubrificante che ne prolunga la durata • Previene la ruggine Re-lubricating the KK single-axis robot every 100km is recommened....

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KK MODULE-13

2xn-Ø3.4 THRU,Ø6.5x2 DP 4-M3x0.5Px4 DP (Use Hexagon Socket Buttom 2 Head Cap Screws) Maximum Stroke (mm) A1 Block 36 86 136

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KK MODULE-21

(Use Hexagon Socket Buttom 2 Head Cap Screws) Maximum Stroke (mm) A1 Block 36 86 136

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KK MODULE-29

1.10.1 MOTOR SELECTION 1.10.1 SELEZIONE DEL MOTORE M TECH® AC SERVO MOTOR Motor Output Flange Selection HIWIN MIKROSYSTEM SERVO MOTOR Motor Output Flange Selection MITSUBISHI SERVO MOTOR Motor Output PANASONIC SERVO MOTOR KK40 Motor Output

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KK MODULE-30

YASUKAWA SERVO MOTOR Motor Output ORIENTAL STEP MOTOR Series CFKII 5 phase micro stepping Built Motor

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KK MODULE-31

1.10.3 MOTOR HOUSING AND MOTOR ADAPTOR FLANGE 1.10.3 ALLOGGIAMENTO MOTORE E FLANGIA ADATTATORE MOTORE Motor Adaptor Flange F1 5 3 Motor Adaptor Flange F2 11.5 10 Motor Adaptor Flange F3 Motor Adaptor Flange F1 6 Motor Adaptor Flange F3 P.C .D .4

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KK MODULE-32

Motor Adaptor Flange F1 34 Motor Adaptor Flange F5 59 Motor Adaptor Flange F2 Motor Adaptor Flange F4 Motor Adaptor Flange F1 Motor Adaptor Flange F3 Motor Adaptor Flange F2 14

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