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Melitrex catalog

Melitrex catalog
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Melitrex catalog

Product catalog summary
Overview: The document provides detailed specifications and descriptions of high-speed braiding machines, known as "Oil Sunk," designed for continuous operation with minimal wear and reduced downtime. These machines are used for producing various types of cords and braids, including those for nautical, mountaineering, and shoe strings.
Main Features:
  • High-Speed Operation: Designed to operate at high speeds while maintaining a noiseless environment.
  • Continuous Operation: Capable of running 24/7 without significant wear due to the oil bath lubrication system.
  • Minimized Downtime: High-capacity bobbins and self-lubricating components reduce the need for frequent maintenance.
Technical Specifications:
  • Oil Bath Lubrication: Ensures longevity and high-speed compatibility for components like gears and horngears.
  • High Sensitivity Carriers: Designed to minimize yarn tearing.
  • High Capacity Bobbins: Allow for extended operation periods without interruptions.
Machine Variants:
  • Rigid and Elastic Cords: Machines available for producing both rigid and elastic cords with various configurations.
  • Shoe Strings: Specific machines designed for producing shoe strings with different configurations.
  • Flat Braids: Machines available for producing flat, rigid, and elastic braids with rubber tape feed units.
Additional Components:
  • Guide Wires and Pulleys: Various sizes and configurations available for different bobbin materials and sizes.
  • Electronic Meters and Speed Controllers: Integrated for precise operation and control.
Customization Options: Machines and components can be customized with different colors and materials, with minimum order requirements for colored bobbins.
Specifications and Components: The document details various components and specifications for braiding machines and related equipment, including dimensions and types of bobbins, mechanical clutches, and meter counters for flywheels. It describes machines for fishing nets, curtains, elastic braids, textile coverings, glass fibre yarn, and metal armouring of tubes, listing different types of carriers and their dimensions.
Procedures and Operations: The document outlines the operation of wrapping systems with mechanical clutches and the use of electronic controls for step and speed adjustments. It describes the use of unwinding belts and easel rewinders for different applications.
Standards and Recommendations: The document references C.E.E. regulations for assembly protections, indicating compliance with specific standards. It suggests optional components like special rollers and reducers for engines to enhance machine functionality.
Key Data and Measurements: The document provides detailed measurements for various machine components, such as bobbin dimensions and flywheel diameters, including gauge and volume measurements in millimeters for different applications.
Additional Features: Some machines are equipped with electronic touchscreens for enhanced control and monitoring. Optional features include increased mechanical clutches and guide wires of varying lengths.
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Catalog excerpts

Melitrex catalog-1

Trecciatrici Oil Sunk » ad alta velocità a bagno d’olio a fusi portati, a marcia silenziosa. La trecciatrice « Oil Sunk è stata studiata per soddisfare tre esigenze fondamentali: • alta velocità • possibilità di funzionamento ininterrotto su 24 ore senza usura per le parti meccaniche • riduzione delle pause di lavorazione ad un limite minimo. Questo risultato è stato raggiunto mediante: • l’adozione del principio della lubrificazione continua a bagno d’olio per i principali organi in rotazione • l’applicazione di fusi ad alta sensibilità al fine di evitare, nella maggiore misura possibile, la rottura dei fili • l’utilizzazione di bobine di grande capacità. Il bagno d’olio risolve definitivamente il problema della compatibilità fra velocità elevate e lunga durata degli organi maggiormente esposti alle sollecitazioni, quali gli ingranaggi ed i platorelli ad ali. Esso inoltre, garantendo l’auto lubrificazione di spine e corse, annulla la necessità di provvedervi manualmente. Le bobine di grande capacità permettono un più lungo periodo di funzionamento senza arresti. Tresseuses « Oil Sunk » à haute vitesse, à marche silencieuse, avec organes principaux graissés par bain d’huile La tresseuse « Oil Sunk à été étudiée pour satisfaire à trois exigences fondamentales: • haute vitesse • fonctionnement continu (jour et nuit) sans usure des pièces mècaniques • réduction des pauses au minimum. Ce résultat a été obtenu par: • l’adoption du graissage par bain d’huile des principaux composants en rotation • l’emploi de fuseaux de haute sensibilité évitant la rupture des fils au maximum • V utilisation de canettes de grande capacitè. Le graissage par bain d’huile permet des hautes vitesses et assure en mOme temps une longue durèe des composants le plus sujets à l’usure, tels que es engrenages et les roues à augets. Le système pourvoit également à l’autograissage des chevilles et des courses; tout graissage manuel est ainsi èliminè. Les canettes de grande capacité permettent de plus longues périodes de fonctionnement sans interruptions et réduisent ainsi la nécessité de maine d’oeuvre et es coùts de fabrication. High speed noiseless braiding machines « Oil Sunk » rotating components oil bath lubricated The Oil Sunk braiding machine has been properly designed to meet three fundamental requirements: • high speed • continuous operation (day and night) without wear of the mechanical parts • minimized shutdowns. This has been achieved by: • adopting a bath lubrication system for all rotating components • using highly sensitive carriers to prevent yarn tearing to the maximum possible extent • utilizing high capacity bobbins, The oil bath lubrication assures high speeds in conjuction with long life of the parts most subject to wear such as the horngears. The system also provides selflubrication of pins and runways: manual lubrication is thus eliminated. The high capacity bobbins allow longer running periods, thus reducing the need of workers and cutting the production costs. Schnellflechtmaschinen «Oil Sunk», geräuscharmer Betrieb, Im tilbad laufende Hauptorgane Die Flechtmaschine ‘ Oil Sunk « wurde zur ErfUllung folgender drei Hauptanforderungen entwickelt: • hohe Geschwindigkeit • Dauerbetrieb (Tag und Nacht) ohne Verschleiss der mechaniscen Teile • minimale Stillstandzeiten. Dies wurde erreicht durch: • Anwendung der Olbadschmierung fur die rotierenden die Hauptorgane • hochempfindliche Klöppel zur weitgehendsten Verleidung von Fadenriss • Einsatz von Spulen grosser Kapazitàt. Durch die Olbadschmierung wird hohe Geschwindigkeit zusammen mit langer Lebensdauer der am meisten beanspruchten Teite wie Zahnràder und Flügelscheiben gesichert. Ferner sorgt sie für die Selbstschmierung der Winkelzàhne und Schlitztùhrungen, so dass deren Handschmierung nicht mehr erforderlich ist. Die Spulen grosser Kapazitàt gestatten langere Betriebsdauer ohne Unterbrechungen, schrànken den Arbeitskraftbedarf em und mindern wesentlich die Fertigungskosten. Trenzadora « Oil Sunk » de alta velocidad en baño de aceite, de husos con soportes, marcha silenciosa. La trenzadora Oil Sunk « ha sido estudiada para satisfacer tres exigencias fundamentales: • alta velocidad • puede funcionar por 24 horas sin interrupción y sin desgaste de las piezas mecánicas • pausas de trabajó reducidas al minimo. Este resultado ha sido obtenido por medio de: • la aplicación del principio de la lubricaciùn continua en baño de aceite para los principales mecanismos en rotación • el empleo de husos de alta sensibilidad con objeto de conseguid la menor rotura de hilos • la utilizaciòn de bobinas de gran capacidad. El baño de aceite resuelve definitivamente el problema de la compatibilidad entre grandes velocidades y larga duraciòn de los mecanismos que estàn sometidos a mayores esfuerzos, como los engranajes y las placas de alas. Además garantizando la autolub

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Melitrex catalog-2

Trecciatrici tubolari per stringhe e cordonetti Tresseuses pour lacets et cordons Braiding machines for strinqs and cords Flechtmaschinen für Schnursenkel und Kordel Trenzadoras tubulares para lazos y cordoncillos fusi fuseaux Klöppel carrier shusos teste tétes Köpfe heads cabezas scartamento stich volume Stichgrösse gauge volumen Trecciatrice per cordonetto rigido o con anima elastica, a 16 fusi, 2 teste, stich 80 mm. Tresseuse pour cordon rigide ou avec âme elastique, 16 fuseaux, 2 fetes, volume 80 mm. Braiding machine for rigid cord or with elastic core, 16 carriers, 2 heads, gauge 80 mm....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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