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High and Medium Voltage Circuit Breaker Testing

High and Medium Voltage Circuit Breaker Testing
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High and Medium Voltage Circuit Breaker Testing

Product catalog summary
Introduction
This document serves as a comprehensive guide on testing high and medium voltage circuit breakers, emphasizing their critical role in power systems and the necessity for reliable testing equipment. It highlights Megger's contributions in providing suitable testing tools and support.
Circuit Breaker Testing
  • Purpose: Circuit breakers are essential for protecting power systems and ensuring operational readiness.
  • Timing: Testing is crucial during development, production, commissioning, maintenance, and re-commissioning phases.
  • Tests: Include insulation resistance, contact resistance, contact timing, travel, and operating coil current.
Common Faults
Statistics from Cigre 2012 highlight common faults such as failure to close or open on command and breakdowns.
Product Selection Guide
The guide details configurations for various Megger models like EGIL, TM1700, and TM1800, specifying their suitability for different circuit breaker configurations and testing requirements.
Safety and DualGround™ Technology
Megger emphasizes safety with DualGround™ technology, allowing testing with both sides of the circuit breaker grounded, enhancing safety and efficiency.
TM1700 and TM1800 Series
  • TM1700: Offers standalone functionality, fast and safe testing, suitable for timing of up to 6 main contacts.
  • TM1800: Features a modular design for various circuit breaker types, allowing simultaneous measurement of multiple parameters.
Accessories and Software
  • B10E Power Supply: Provides stable power for testing, ideal for minimum pick-up and under voltage tests.
  • EGIL: Lightweight and easy-to-use, designed for medium-voltage breakers.
  • CABA Win Software: Facilitates quick testing and report generation, compatible with multiple Megger analyzers.
Static and Dynamic Resistance Measurement
Discusses the importance of measuring static and dynamic resistance to assess contact condition and prevent power loss and overheating.
Vacuum Interrupter Tester - VIDAR
VIDAR tests vacuum in circuit breaker chambers using DC voltage, providing fast and reliable results.
Technical Data and Specifications
Provides detailed specifications for various Megger models, highlighting their test currents, measurement ranges, and other technical features.
Conclusion
The document underscores the critical role of circuit breaker testing in maintaining power system reliability and the advanced solutions offered by Megger to meet diverse testing needs.
Specifications
The document outlines voltage categories for electrical testing equipment: CAT IV is 6000V, CAT III is 4000V, CAT II is 2500V, and CAT I is 1500V. CAT I transient levels can be specified differently and are designed and tested to withstand expected transients.
Contact Resistance Testing
A guide to low resistance testing is available for download, providing detailed information on resistance testing procedures.
Selection Guide for Micro-Ohmmeters
Various models of low resistance testers are described, including:
  • MOM2: Hand-held, up to 220 A, battery supplied, lightweight, Bluetooth PC communication, complies with IEEE and IEC standards.
  • DLRO100 series: Battery operated, CAT IV 600 VAC / 500 VDC, lightweight, high noise immunity, smooth DC output.
  • DLRO200 & DLRO600: 200 A or 600 A DC output, memory for 300 test results, RS232 port for data download.
  • MOM690: 750 A, compact, rugged, easy-to-use, includes MOM Win PC Software.
  • MOM200A & MOM600A: 200 A or 600 A DC output, compact, rugged, easy-to-use.
  • MJÖLNER 200 & MJÖLNER 600: True DC, ripple-free current, remote control, fully automatic testing, includes Mjölner Win PC Software.
Circuit Breaker Application Examples
The document discusses the importance of motion diagrams and timing graphs for circuit breaker testing, highlighting the need for precise mechanical performance to prevent re-strikes and ensure effective current interruption.
First Trip and Online Test
This section emphasizes the benefits of first trip testing for circuit breakers, which involves documenting the breaker's behavior during its first operation after being idle. This method helps identify potential issues such as lubrication or corrosion problems by analyzing coil current characteristics and comparing them with historical data.
Testing Flexibility
The document stresses the importance of flexible test systems to accommodate various testing scenarios. It suggests using current clamps and test clips to minimize intrusion in control circuits and recommends consulting the Circuit Breaker Testing accessory catalogue for additional solutions.
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Catalog excerpts

High and Medium Voltage Circuit Breaker Testing-1

High and Medium Voltage Circuit Breaker Testing The word ‘Megger’ is a registered trademark Copyright © 2016 Megger Limited, Archcliffe Road, Dover CT17 9EN, Englan

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High and Medium Voltage Circuit Breaker Testing-2

Circuit Breaker Testing INDEX High and Medium Voltage Circuit Breaker Testing Circuit Breaker Testing. 1. Breakers are main protection of power system on high voltage side. ■■ Insulation resistance test Product selection guide Safety first ■■ Travel (stroke, speed, damping, wipe) 2. They are ”extended arm” of relay protection trip contacts 3. Assurance that the breaker will operate when needed ■■ After service (re-commissioning) Circuit breaker analyzer system ■■ Operating coil current CIRCUIT BREAKER - COMMON FAULTS* Vacuum interrupter tester 28% t Does no close on nd comma Contact resistance...

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High and Medium Voltage Circuit Breaker Testing-3

High voltage circuit breakers are extremely important for the function of modern electric power supply systems. The breaker is the active link that ultimately has the role of operating the primary circuit when a fault has occurred. The breaker has to perform its duty within a few milliseconds, after months, perhaps years of idly standing by. Since Reliability Centered Maintenance (RCM) and condition based maintenance have become the established strategies for most owners and operators of electric power supply systems, the need for reliable and accurate field test instruments is obvious. Ever...

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High and Medium Voltage Circuit Breaker Testing-4

Multi interrupter and common/individual operating mechanism Two interrupters and common/individual operating mechanism ■ Modular design to precisely match your needs ■ Available with full stand-alone functionality or as data acquisition units without user interface ■ Adapt hardware configuration in the field ■ Fast and safe with DualGround™ testing ■ First trip and online measurement ■ Rugged and reliable for field use The modular design makes it possible to configure the TM1800 for measurements on all known types of circuit breakers in operation on the world market. The robust design product...

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High and Medium Voltage Circuit Breaker Testing-5

Single interrupter and common operating mechanism Power supply unit B10E ■ Stable a.c. and d.c. power supply for circuit breaker testing ■ Continuously variable 24-250 V AC or DC output ■ Lightweight <7 kg ■ Extremely easy-to-use and reliable ■ Separate outputs for close coil, trip coil and spring charging motor voltage ■ Two dedicated timing channels for auxiliary contacts ■ Direct triggering for minimum pick-up test ■ Multipurpose analog measurement channel Supplies power conveniently to breaker coils and springcharging motors. Since this power is unaffected by load and virtually ripple-free,...

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High and Medium Voltage Circuit Breaker Testing-6

DRM is a reliable method to estimate the length/wear of arcing contact Static & Dynamic Resistance SDRM202 ■ Accurate DRM results through high current supply 2 x 200 A ■ Fast charge - minimum waiting intervals ■ Low weight, 4.3 kg incl. cables Rjfidd CUTVti |A| I 200 ftjfled Supply VoRege 325V DC Iram-iyeirte mWium Rated Frequency |liizf Rated Motor VaRagn |V| 240 VAC Breaker Analyzer software CAB A Win ■ Pre-defined standard test plans enables quick and easy testing ■ Test Plan Editor to easily create customized test plans ■ Accurate comparison with historical test results ■ Convenient...

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High and Medium Voltage Circuit Breaker Testing-7

Vacuum interrupter tester VIDAR ■ Low weight and small size ■ Fast test and easy to use ■ Immediate pass/fail feedback ■ 10-60 kV DC test voltage VIDAR tests vacuum in circuit breaker chambers using DC voltage. When AC is used, the capacitive component of the current flowing through the chamber must be tested. With DC, this is eliminated. The resistive component of the leakage current is very small compared with the capacitive component, because of the high dielectric strength of the chamber. The DC flashover voltage is equal to the peak AC voltage. Testing can be completed in a few minutes. High...

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High and Medium Voltage Circuit Breaker Testing-8

Contact resistance testing For testing circuit breaker contact resistance in compliance with IEC62271 and IEEE C37.09 specialized low recistance testers are used with a high output current. For this and other applications that require a higher test current, we offer an extensive range of testers that will fit your testing regime. A high current output is one of the qualifying characteristics of a true low resistance ohmmeter. Ordinary multimeters do not supply enough current to give a reliable indication of the current-carrying capabilities of joints, welds and bonds under real operating conditions. Little...

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High and Medium Voltage Circuit Breaker Testing-9

■ CT’s demagnitization through AC output ■ Memory for 300 test results and notes ■ RS232 port for download results or printing in real time ■ Complies with IEEE and IEC standards Battery operated 100 A Low Resistance ■ 200 A or 600 A DC output current ■ CAT IV 600 VAC / 500 VDC for safe operation ■ True DC – ripple free current ■ Lightweight 100 A battery powered unit for portability ■ High noise immunity for stable readings ■ Smooth and ripple free DC Output High and Medium Voltage Circuit Breaker Testing ■ Fully automatic testing - micro-processor controlled ■ Mjölne

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High and Medium Voltage Circuit Breaker Testing-10

Circuit Breaker Application Examples First trip and online test A good and time effective way to check the condition of a circuit breaker is to document its behavior at the first open operation after it has been idle for long time. The measurement and connections to the circuit breaker are carried out while it is still in service. All of the connections are made inside the control cabinet. The biggest benefit of using first trip testing is to test “real world” operating conditions. Another benefit with this method since the breaker is measured online is that it can be used to quickly screen the breaker...

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