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Testing, diagnostics and fault location on power cables

Testing, diagnostics and fault location on power cables
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Testing, diagnostics and fault location on power cables

Product catalog summary
Overview
Megger is a prominent provider of measurement technology for cable fault location, testing, and diagnostics. Their products are designed to enhance cable network reliability through high accuracy, innovative technologies, and user-friendly systems. These systems are capable of detecting cable faults that other devices cannot, ensuring maximum supply security and cost reduction.
Cable Testing
Megger offers Very Low Frequency (VLF) test systems for medium voltage cables, including models like VLF Sine 34 kV, 45 kV, and 62 kV. These systems verify the dielectric integrity of cables and are suitable for both commissioning and maintenance testing. They also support additional diagnostics such as Tan Delta and Partial Discharge (PD) measurements.
Cable Diagnostics
The diagnostic technologies aim to prevent service interruptions by identifying potential faults in cable systems. The MV DAC-30 system, for example, is used for PD diagnostics in medium voltage cables, providing early warning indicators of insulation deterioration.
Cable Fault Location
Megger provides various systems for cable fault location, including surge wave generators and portable fault location devices. These systems help in accurately pinpointing faults, reducing downtime and maintenance costs.
Special Equipment
Specialized equipment like the VLF CR 28 and TDS 40/60-Plus are designed for high power testing of medium voltage cables. These systems allow for standard-compliant testing and can be expanded to include PD diagnostics.
Conclusion
Megger's comprehensive solutions focus on portability, usability, and reliability, addressing the challenges of testing highly capacitive cables. Their systems are designed to meet international standards and provide efficient solutions for cable testing and diagnostics.
Technical Systems Overview
The document provides detailed information on various testing and diagnostic systems for medium and high voltage cables, focusing on the TDS NT series, TDM series, HV DAC series, PD Scan, and UHF PD Detector. These systems offer features like VLF withstand testing, partial discharge (PD) diagnostics, and tan delta measurements.
TDS NT Series
The TDS NT series is a versatile system for cable testing and diagnostics, available in 40 and 60 kV versions. It supports VLF withstand testing, DC testing, sheath testing, and fault pinpointing. Key features include two voltage wave shapes (VLF CR and DAC), high test capacitance, non-destructive PD diagnostics, and real-time data evaluation.
TDM Series
The TDM series offers high power testing and diagnostics for medium voltage cables, available in two voltage levels (20 kV and 30 kV networks). It supports VLF testing, tan delta diagnostics, and PD diagnostics using various voltage technologies. The series is portable and can be van-mounted, addressing market trends like increasing cable lengths.
HV DAC Series
The HV DAC series is designed for high voltage cables, providing cable withstand tests and PD diagnostics. It supports commissioning and condition monitoring of cables up to 230 kV, with features like automatic result evaluation and short setup times.
PD Scan
The PD Scan is a handheld tool for on-line detection of PD activity in medium voltage cables and plants. It features a large touchscreen, QR code scanner, and various sensors for versatile application. It is designed for easy use and quick fault prevention.
UHF PD Detector
The UHF PD Detector is used for non-invasive surveys in medium and high voltage substations, identifying defects early to prevent costly outages. It features a large touchscreen, dual-channel system, and synchronization with power frequency.
Technical Data Highlights
- TDS NT Series: Output voltage up to 60 kV, testable capacitance up to 10 µF.
- TDM Series: Output voltage up to 62 kV, testable capacitance up to 7.8 µF.
- HV DAC Series: Output voltage up to 300 kV, capacity range 0.035µF - 8µF.
- PD Scan: Battery life over 8 hours, weight 410 g.
- UHF PD Detector: Frequency range 150 ... 1000 MHz, battery life over 10 hours.
Cable Fault Location Systems Overview
1. Introduction to Megger Devices
Megger devices are designed to locate cable faults quickly and safely, adhering to high safety standards to minimize risks to users.
2. Cable Fault Location Systems
  • SPG5-1000-1: A portable device for low voltage cables featuring a 5 kV DC source and two surging stages. It uses the ICEplus method for fault distance determination and is suitable for branched networks.
  • SFX32: A semi-automatic solution for medium and low voltage cables with three surge voltage levels (8 kV, 16 kV, 32 kV) and a surge energy of 1750 J. It uses the Teleflex SX-1 cable radar/TDR.
3. E-TRAY Controller and Software
The E-TRAY family offers a standardized operation across products, reducing training needs. It integrates essential components for cable fault location and features an intuitive user interface that guides users through fault location processes.
4. M-THUMP5-1000
A portable unit for low and medium voltage cables, featuring nine fault locating technologies and E-TRAY software for automated guidance. It is designed for outdoor use with a system voltage up to 6.6 kV.
5. EZ-Thump and Smart Thump Series
These are compact fault location systems for outdoor use, tailored for low and medium voltage cables. They offer modern digital solutions for fault identification and pinpointing.
6. STX40 System
The STX40 is a powerful mobile cable fault location system designed for complex faults in XLPE and EPR-insulated cables. It features a 40 kV DC source, high-frequency burner, and advanced automation for efficient fault location.
7. digiPHONE+2 Series
This series offers advanced pinpointing capabilities with acoustic-magnetic methods and high noise immunity. It includes features for cable tracing and sheath fault location.
8. Teleflex TDRs
Teleflex time domain reflectometers are used to determine fault distances by measuring runtimes and impedance changes. They can be used standalone or as part of cable test van products.
Additional Systems Overview
The document provides detailed technical specifications and features of various Megger products designed for fault location, cable testing, and phase identification in electrical systems. It includes datasheets for different models and systems, highlighting their capabilities, applications, and technical data.
1. Teleflex Systems
  • Teleflex SX-1 and VX-PT V2: These systems are used for fault location in electrical power supply cables. They support multiple measurement modes (TDR, IFL) and HV methods (ARM, ICE, Decay). The SX-1 model features a 10.1-inch display, while the VX-PT V2 has a 15-inch display and additional communication options like Ethernet.
  • TDR2050: A dual-channel handheld TDR designed for low voltage electrical power supply cables. It features CAT IV 600 V input protection, IP 54 rating, and auto-setup mode for ease of use. It offers a range of 10 to 20,000 meters with high accuracy and resolution.
2. Overhead Line Testing System
  • This system is designed for safely operating the Teleflex VX-PT V2 on high voltage overhead transmission lines. It includes a filter device to measure impedance irregularities and offers features like high energy TDR pulses for long-distance measurements up to 2000 km.
3. Line Location Systems
  • FERROLUX® System: Used for locating cables and pipes, it combines location techniques and audio-frequency methods. It features live measurement of cable depth and signal current strength.
  • EASYLOC: A system for tracing cables and pipes, designed to speed up civil engineering work and minimize the risk of accidents. It offers depth measurement and is compatible with other location systems.
  • CARLOC: A line tracing and locating system with features like high contrast display, current-direction display, and IP 65 protection for harsh environments.
4. Phase Identification Systems
  • CI/LCI: Provides reliable cable selection for de-energized and energized cables, ensuring safety during cable identification and selection.
  • PVS100i: Offers secure and reliable phase identification during network operation, with features like GPS connection and real-time phase identification.
5. Cable Test Vans
  • CENTRIX Evolution: A highly customizable cable test van offering fault locating, VLF testing, and diagnostics. It features advanced fault location technology and a sophisticated safety system.
See more

Catalog excerpts

Testing, diagnostics and fault location on power cables-1

Testing, diagnostics and fault location on power cables Find all your cable faults and maintain your network to prevent outages.

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Testing, diagnostics and fault location on power cables-2

We are setting the standards We are the world’s leading provider of measurement technology in the field of cable fault location, testing and diagnostics. In order to increase the reliability of your cable networks and systems, our products offer the highest level of accuracy, innovative technologies and unique userfriendliness and reliability. Our systems find cable faults that cannot be detected by other devices and thus ensure maximum security of supply and reduced costs. Cable test van systems – designed for your needs. System descriptions from page 52 onwards

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Testing, diagnostics and fault location on power cables-3

SPECIAL & CUSTOMIZED SYSTEMS Surge wave generators (SWGs)

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Testing, diagnostics and fault location on power cables-4

CABLE TESTING Megger’s cable test solutions are comprehensive, with a focus on portability, usability and reliability. Cables can be highly capacitive, so testing the insulation at a standardized test frequency of 0.1 Hz often requires a significant power output from the test equipment. Many cable test systems are therefore quite large as a result. Our experience in testing, knowledge of cables and cable test methods fuel our designs to address this, resulting in the most efficient solutions and best-in-class performance.

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Testing, diagnostics and fault location on power cables-6

■ Wide range of VLF systems for all type of applications ■ Testing in accordance to international standards and guidelines such as IEEE 400.2 and IEC 60502-2 ■ VLF, DC and sheath testing in one unit ■ Expendable with tan delta or partial discharge (PD) measurement ■ Maximum user-safety through automatic discharge of test object and earth-loop monitoring Very Low Frequency test sets are used to verify the dielectric integrity of the cable under test, be it for commissioning/ acceptance testing or for maintenance testing. VLF Sineoidal and VLF Cosine Rectangular (CR) are the two most common and...

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Testing, diagnostics and fault location on power cables-7

The VLF Sine 34 kV is a compact, robust and portable VLF sine wave test system for medium voltage cables. With its output voltage of 34 kVpeak it is ideally suited to perform withstand testing on cables rated up to 15 kV. For diagnostic applications it is suited for cables up to the 23 kV class. ■ High test capacity of 5 pF at maximum test voltage ■ Integrated safety system The VLF Sine 45 kV, with optional integrated tan delta, is a compact system for commissioning and condition analysis of medium-voltage cables. With its output voltage of 45 kVpeak it is ideally suited to perform withstand...

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Testing, diagnostics and fault location on power cables-8

■ VLF test, DC test and sheath test in one device ■ High test capacity for standard-compliant testing of all three phases at the same time ■ Integrated discharge system and breakdown detection ■ Leakage current measurements for evaluation of the cable insulation quality ■ Expendable to a full PD diagnostic system via the PDS 60 PD coupler (TDS 40/60) ■ Optional: Transport case available for offshore use VLF CR (cosine-rectangular) is a Megger patented waveform approved by IEC & IEEE. Portable VLF CR models can test high capacitances up to 5 |jF @ 0.1 Hz, and are suitable for testing longer cables...

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Testing, diagnostics and fault location on power cables-9

The portable VLF CR systems VLF CR 28 and TDS 40/60 are high power test sets that allow standard compliant testing at 0.1Hz. Aside from cable and sheath testing, the test systems can also be used for precise pinpointing of sheath faults. The VLF CR 28 is suited for cables rated up to 15 kV, the TDS 40 up to 23 kV and the TDS 60 up to 36 kV. ■ High test capacity at standardized frequency of 0.1 Hz ■ Portable thanks to two part design ■ Can be expanded to a PD diagnostic system with the PD coupler PDS 60 (TDS 40/60) ■ Integrated discharge system The VLF CR system VLF CR 60-HP is a high power test...

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Testing, diagnostics and fault location on power cables-10

CABLE DIAGNOSTICS The main goal of Megger diagnostic technologies is to avoid service interruptions during network operation in medium voltage, high voltage and extra high voltage cable systems. Service interruptions are primarily caused by damage to the cable resulting from poor cable laying, workmanship failures on accessories and age-related deterioration in joints, terminations and cable insulation. With Megger diagnostic systems, it is possible to verify the quality of a new cable system and assess its condition before a cable is put into operation. Potential issues and damage caused by...

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Testing, diagnostics and fault location on power cables-12

MV DAC-30PD diagnostics system for medium voltage cables FEATURES ■ Safest operation thanks to fully isolated design ■ Uses well proven DAC excitation voltage for PD measurements ■ Real-time data evaluation and display of results ■ Two part design for easy transportation ■ Ideally suited for cables rated up to 23 kV Partial discharge (PD) activity is an indication of an incipient fault in the insulation and is one of the best "early warning" indicators of deterioration in medium and high voltage cables. The MV DAC-30 unit can identify, evaluate and locate partial discharge in both cable insulation...

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Testing, diagnostics and fault location on power cables-14

TDS NT SERIES High power test & diagnostics combination for MV cables ■ Two proven voltage wave shapes, VLF CR and DAC, in one device ■ High test capacitance enables standard compliant VLF 0.1 Hz cable testing and diagnostics on long cables or multiple phases in parallel ■ Non-destructive PD diagnostics by means of proven DAC voltage (acc. IEEE 400.4) ■ 50/60 Hz slope technology for a direct comparison with the power frequency ■ Two-piece design allows for portable and easy transport ■ Leakage measurement ■ Real-time data evaluation and display of results Network operators can now get faster...

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Testing, diagnostics and fault location on power cables-16

■ Cable testing, cable diagnostics and sheath testing in one device ■ Available in two voltage levels and different application packages ■ Portable as well as van-mount version ■ Enables standard compliant high power VLF testing at 0.1 Hz (up to 7.8 ^F @ 36 kVRMS and 5 liF @ 54 kV^ ■ Internal tan delta measurement with automatic result interpretation according IEEE 400.2 ■ PD diagnostics using VLF sine wave, Damped AC or 50/60 Hz Slope technology voltages ■ Real-time data evaluation and display of results ■ PD and TD monitored withstand testing TDM series is a revolutionary breakthrough in testing...

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All Megger Germany GmbH catalogs and technical brochures

  1. SmartEAR

    16  Pages

  2. MAGTRACK

    8  Pages

  3. UHF PD detector

    12  Pages

  4. PD SCAN

    12  Pages

  5. 4 wave forms

    20  Pages

  6. STX40

    8  Pages

  7. M-Thump5-1000

    12  Pages

  8. Correlux C-3

    4  Pages

  9. GT-3-NB-IoT

    8  Pages

  10. Sebalog D-3

    4  Pages

  11. SmartEAR

    8  Pages

  12. POSEYEDON

    12  Pages

  13. SebaFlow

    8  Pages

  14. HL 7000

    8  Pages

  15. CI/LCI

    8  Pages

  16. digiPHONE+2

    8  Pages

  17. CARLOC

    4  Pages

  18. PRIMEON

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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