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General Catalogue MEDENUS 2023

General Catalogue MEDENUS 2023
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General Catalogue MEDENUS 2023

Product catalog summary
General Overview: The document is a catalogue from MEDENUS, detailing gas pressure regulation products and services. It includes abbreviations, symbols, express delivery options, and a table of contents.
Company Background: MEDENUS is a global brand known for high-quality gas pressure regulators, emphasizing quality and craftsmanship, with products for various applications, including hydrogen gas regulation.
Gas Pressure Regulation for Hydrogen: Aluminum alloys are used for hydrogen applications up to 16 bar, offering reduced weight and higher corrosion resistance compared to steel and copper, as confirmed by RWTH Aachen.
Product Specifications: Detailed specifications for gas pressure regulators like models R 50, R 51, R 100, etc., are provided, including inlet/outlet pressure, material, design features, and customization options.
Safety and Standards: Emphasizes compliance with safety standards, offering products with safety shut-off and relief valves, and includes testing and certification information according to EN 10204/3.1.
Ordering and Services: Information on ordering, minimum order values, order changes, cancellation costs, spare parts, training seminars, and contact details is provided.
Gas Specification and Standards: Specifies gas families 1, 2, 3, and 5 according to DVGW - G 260 standards, suitable for non-aggressive gases, with flange standards DIN 1092 - PN 16 and ASME B 16.5 - Class 150RF.
Characteristics and Options: Outlines characteristics and options for regulators, including internal impulse lines, vent valves, throttle valves, epoxy resin coating, and helium leak tests for hydrogen applications.
Design and Function: Regulators maintain constant outlet pressure, independent of gas tap or inlet pressure changes, featuring actuator housing and diaphragm assembly units.
Nominal Sizes and Pressure Ranges: Provides tables of nominal sizes, valve diameters, and KG-values, indicating flow capacity, with high-pressure screw spindles for precise regulation.
Material and Environmental Specifications: Housing material is aluminum sand cast, suitable for ambient temperatures from -20°C to +60°C, with maximum inlet pressure of 8 or 16 bar, and outlet pressures from 8 to 3,000 mbar.
Additional Information: Advises contacting the manufacturer for detailed design and specific requirements, noting changes in DIN flange standards for certain models.
Diaphragm Comparator: A critical component for comparing actual pressure with a preset command variable, with adjustments made via a setting screw.
Gas Pressure Regulators RS 250 / RS 251: Maintain constant outlet pressure with integrated safety shut-off valves, handling maximum inlet pressures of 8 bar.
Gas Pressure Regulators RS 254 / RS 255: Similar to RS 250 / RS 251, but handle higher inlet pressures up to 16 bar.
Gas Pressure Regulator RP 105: Uses pressure gradient as auxiliary energy, featuring a double-diaphragm system and pneumatic amplifier for precise control.
Specifications: Outlines gas safety devices, including safety relief and shut-off valves, suitable for various gas families, with housing material primarily aluminum sand cast.
Procedures and Functionality: SL 20 safety relief valve manages pressure surges, while S 50 and S 100 shut-off valves require manual reset after pressure deviations.
Norms and Standards: Devices comply with DVGW Code of Practice G260/262, suitable for non-aggressive gases, with flange standards DIN 1092 - PN 16 and ASME B 16.5-Class 150RF.
Options and Accessories: Include oxygen suitability, epoxy resin coating, helium leak tests, vent valves, position indicators, and assembly kits.
Recommendations: Use devices within specified pressure and temperature ranges, with regular maintenance and testing advised.
Accommodation Costs: €75 per night or after receipt.
Travel Expenses/Mileage Allowance: €0.95 per km for service vehicle, with a maximum chargeable distance of 1000 km.
Fixed Prices: Available for clearly defined service scopes.
Repair Services: Assessment fee for repair viability is €104, waived if repair or new device is ordered.
Training Courses: Internal standard seminars and customer-specific on-site training available.
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Catalog excerpts

General Catalogue MEDENUS 2023-2

EXPRESSYOU ARE IN A HURRY? WE ARE HAPPY TO HELP. If you need your equipment even faster as our standard delivery time, please come back to us. After checking our stock we usually are able to deliver within one week via our express production line (+10% express fee). LIST OF ABBREVIATIONS AND SYMBOLS AC Accuracy class ATC Acceptance test certificate DVGW Deutsche Vereinigung des Gas- und Wasserfaches e.V. f conversion factor gases FPR fluoro polymer rubber HD / ND high-pressure / low-pressure (SAV) HDS high-pressure screw spindle pds o,u setpoint of the response pressure PS maximum allowable pressure...

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General Catalogue MEDENUS 2023-3

TABLE OF CONTENTS Information regarding the catalogue_____________________________________________________________4 MEDENUS history and new headquarters________________________________________________________6 Gas pressure regulation for hydrogen____________________________________________________________8 GAS PRESSURE REGULATOR WITHOUT INTEGRATED SAFETY SHUT OFF VALVE Gas pressure regulator R 50______________________________________________________________10 Gas pressure regulator R 51______________________________________________________________12 Gas pressure regulator R 100_____________________________________________________________14...

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General Catalogue MEDENUS 2023-4

INFORMATION REGARDING THE CATALOGUE Please observe the following information when using this catalogue. The minimum order value per order is € 100. We are happy to assist you selecting the right devices out of our range, please get in contact with us with the contact details at the end of this catalogue (page 67). If it’s necessary to change a current order after you received our order confirmation, we will charge a € 90 handling fee (plus additional expenses). If an order cancellation is necessary we charge: > 1 week before the delivery date: 25 % < 1 week before the delivery date: 75 % when...

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General Catalogue MEDENUS 2023-5

Three years before a global player in silicon valley was founded, Dieter Medenus already recognized the possibility of producing gas pressure regulators in his own residence to meet a worldwide demand. Within a few years, Dieter Medenus earned an international reputation due to his high quality level. MEDENUS grew into a brand - the company grew in the same way. Until the retirement of Mr. Medenus in 2004, he perfected the high quality standard of the regulators. Regulator quality remains our top priority. We create a wide range of controllers for worldwide use by combining high-quality materials...

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General Catalogue MEDENUS 2023-6

Halbjahres Half year production Produktionskapazität capacity für for Standardgeräte standard devicesauf in Lager. stock. 2-3 Weeks Wochen standard Standardlieferzeit delivery timeab exWerk. works. Expressfertigung Express production innerhalb within 1 Woche week oder or shorter kürzerpossible. möglich. großes large Firmengrundstück company property mitwith modernen modernLagerund storage Fertigkeitsmöglichkeiten. and craft facilitie

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General Catalogue MEDENUS 2023-7

FACTS MEDENUS has grown into a global brand. With the highest standards of quality and craftsmanship taken over from Mr. MEDENUS, Gas pressure regulators, filters, safety shut-off and safety relief valves have been perfected over decades. With our innovative tradition, we face today‘s energy transition and deliver hundreds of items already for hydrogen applications. Produktionsfläche Production area with mitmodern modernem officeBürogebäude. building and productionAlle areaErsatzteile with hugeauf stock Lager. and a modern office building WIR WE REGELN REGULATE DAS. IT.

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General Catalogue MEDENUS 2023-8

GAS PRESSURE REGULATION FOR HYDROGEN UP TO 16 BAR BY USING ALUMINIUM ALLOYS Owing to the increasing importance of the topic regarding gas pressure regulation of hydrogen and contradictory statements regarding the use of aluminum alloys for these applications up to 16 bar, we, as MEDENUS Gas-Druckregeltechnik GmbH, have commissioned a comprehensive investigation and literature search by the university RWTH Aachen concerning this issue. The objective was to examine, first and foremost, the Aliuminium alloys used by MEDENUS Gas-Druckregeltechnik, with the aim to investigate the open questions scientifically...

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General Catalogue MEDENUS 2023-9

QUESTION The hypoeutectic aluminium cast alloy AlSi7Mg0.3 (EN-AC 42100) is being used widely in the automotive industry or aviation and aerospace technologies and is also being used for safetyrelevant structural components. This range of applications is due to the favourable properties of the material, such as low density, good casting properties, good mechanical properties in the heat-treated state, and generally good corrosion resistance. Previously, steel casting, cast iron, and brass materials have been used as material for gas pressure regulation fittings for hydrogen. However, due to the...

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General Catalogue MEDENUS 2023-10

R 50 | GAS PRESSURE REGULATOR FOR SIMPLE APPLICATIONS WITH STABLE INPUT PRESSURE (± 5%) DESIGN AND FUNCTION The gas pressure regulator R 50 has the function of keeping the outlet pressure of a regulation section downstream of a gas pressure regulator constant within specified limits. The gas flows through the actuator housing in the direction of the arrow. The internal measurement line port is used for passing the outlet pressure to be regulated to the bottom of the diaphragm comparator of the diaphragm assembly. It compares the actual value with the command variable preset by the force of the...

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General Catalogue MEDENUS 2023-11

made inGERMANY VERSIONS ■ Vent valve (BV) for breather connection (for non-dynamic applications) ■ Coating with epoxy resin in RAL colours ■ Acceptance test certificate (ATC) to EN 10204/3.1 ■ "Gonzo-Nose" (insect protection for outdoor installation) ■ Helium leak test for hydrogen applications ■ NPT thread upon request INFO Questions about the R50? Get in touch with us by email [email protected] or have a look at our webpage products.medenus.de/R50

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General Catalogue MEDENUS 2023-12

R 51 | GAS PRESSURE REGULATOR DESIGN AND FUNCTION The gas pressure regulator R 51 has the function of keeping the outlet pressure of a regulation section downstream of a gas pressure regulator constant within specified limits, independently of changes in the gas tap or inlet pressure. The regulator is composed of the actuator housing and “diaphragm assembly plus actuator” functional unit. The valve seat model is pre-pressure-compensated. The gas flows through the actuator housing in the direction of the arrow. The internal or external measurement line port is used for passing the outlet pressure...

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All MEDENUS Gas- Druckregeltechnik GmbH catalogs and technical brochures

  1. Gasfilter DF50

    16  Pages

  2. R101

    20  Pages

  3. R105

    20  Pages

  4. S104

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.