MPT100 M1

MPT100 M1
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MPT100 M1

Product catalog summary
Overview: This document is an engineering manual for the MECT srl - MPT100 series, detailing the configuration and operation of a control system used in applications such as hot runner systems and reflow ovens. It covers various parameters and settings for managing set points, display options, and operational modes.
Key Sections:
1. Outline Dimensions: The MPT100 series instrument measures 48 x 48 mm with a depth of 75.5 mm and features both removable and non-removable terminals.
2. Connection Diagram: Detailed diagrams are provided for various outputs and inputs, including relay and SSR outputs, logic inputs, power supply requirements, and RS485 interface for communication.
3. Mounting Requirements: Designed for permanent indoor installation in an electrical panel, the instrument requires a vibration-free location with an ambient temperature of 0 to 50°C and relative humidity of 20 to 85%.
4. Wiring Guidelines: Input wires should not be run with power cables. Shielded cables should be connected at one point only to avoid measurement errors.
5. Inputs and Outputs: Supports various input types including thermocouples, infrared sensors, RTD Pt 100, Pt 1000, NTC, PTC, voltage, and current inputs. Outputs include relay and SSR with specific ratings and operational guidelines.
6. Serial Interface: The RS-485 interface supports MODBUS RTU protocol, allowing connection of up to 30 devices with a maximum cable length of 1.5 km at 9600 baud.
7. Power Supply: Supports 24 VAC/DC and 100-240 VAC/DC power supplies, requiring external fuse protection and specific wiring guidelines.
8. Technical Characteristics: Housed in a plastic case with IP65 front protection, it complies with EMC and LV directives and operates within a temperature range of 0 to 50°C.
9. Configuration Procedure: Two methods are outlined: code and complete. Configuration is protected by a password, with a default of 30.
10. Configuration and Control Procedures: Includes entering and exiting configuration mode, keyboard functions, factory reset procedure, and parameter configuration.
11. Output Functions and Actions: Defines behavior for outputs, including direct and reverse actions, and alarm parameters.
12. Alarm Parameters: Configures alarm types, functions, thresholds, hysteresis, and delay settings.
13. Control Parameters: Defines control actions (PID, ON/OFF), auto-tune selection, self-tune enable, and fuzzy overshoot control.
14. Set Point Management: Allows simultaneous adjustment of multiple instruments and defines parameters for remote set point usage.
15. Operational Modes: Includes Auto, Manual, and Stand-by modes with specific conditions for each.
16. Display and Interface Management: Configurable display settings for power output, set points, alarms, and program status.
17. Security and Access Levels: Multiple password-protected access levels control user access to configuration settings.
18. Calibration and Measurement: User calibration functions adjust for sensor location, class, and instrument accuracy.
19. Serial Communication: Manages communication settings and retransmission options.
20. Consumption and Monitoring: Includes measurement types for power and energy used, with thresholds for maintenance alerts.
21. General Notes: Emphasizes proper use, warranty, maintenance, and accessories.
22. Appendix A - Input Configuration: Details sensor selection, decimal point position, and safety output configuration.
23. Output Configuration: Configurable for current or voltage outputs, with functions for heating, cooling, and alarms.
24. Soft Start Parameters: Configurable maximum power output and soft start time.
25. Set Point Parameters: Configurable number of set points, limits, and rate of change.
26. Operator HMI Parameters: Includes password levels, button functions, and display management.
27. Serial Link Parameters: Configurable instrument address and baud rate.
28. Consumption Parameters: Configurable measurement types and nominal load specifications.
29. User Calibration Parameters: Adjustable low and high points and offsets.
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Catalog excerpts

MPT100 M1-2

resistance or possible leakage currents. 1. OUTLINE DIMENSIONS (mm) Instrument with non removable terminals 48 3. When a shielded cable is used, it should be connected at one point only. 4. Pay attention to the line resistance; a high line resistance may cause measurement errors. Removable terminals Cold junction accuracy: 0.1°C/°C after a warm-up of 20 minutes. Input impedance: > 1 MΩ. Calibration: According to EN 60584-1. Power supply Note: For TC wiring use proper compensating cable preferable shielded. 2.3.2. Infrared Sensor Input 2 1 External resistance: 100Ω max., maximum error 25 µV. Cold...

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MPT100 M1-3

Pt 1000 input circuit: Current injection (15 µA). Maximum contact resistance: 100Ω. Logic inputs driven by 24 VDC Input impedance: > 1 MΩ for mV Input 500 kΩ for Volt Input. 0/4... 20 mA input wiring for passive transmitter using auxiliary pws Logic status 1: 6... 24 VDC; Logic status 0: 0... 3 VDC. Safety notes: – To avoid electrical shocks, connect power line at last. – For supply connections use No. 16 AWG or larger wires rated for at last 75°C. – Use copper conductors only. – SSR outputs are not isolated. A reinforced isolation must be assured by the external solid state relays. Input impedance:...

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MPT100 M1-4

Relay Output Logic level 0: Vout < 0.5 VDC Logic level 1: 12 V ± 20%, 15 mA max. The maximum line length is equal to 30 m. Interface type: Isolated (50 V) RS-485; Protocol type: Byte format: Relay Output Baud rate: Programmable between 1200... 38400 baud; RS-485 interface allows to connect up to 30 devices with one remote master unit. 2. The cable length must not exceed 1.5 km at 9600 baud. Voltage levels: According to EIA standard; Power Supply Logic level 0: Logic level 1: Note: The maximum line length is equal to 30 m. Supply Voltage: - 24 VAC/DC (±10%) - 100... 240 VAC/DC (±10%) Note: Before...

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MPT100 M1-5

3.1 TECHNICAL SPECIFICATION Case: Plastic, self-extinguishing degree: V-0 according to UL 94; Front protection: IP 65 (when the optional panel gasket is mounted) for indoor locations according to EN 60070-1; Terminals protection: IP 20 according to EN 60070-1; Installation: Panel mounting; Terminal block:16 screw terminals (screw M3, for cables from 0.25... 2.5 mm2 or from AWG 22... AWG 14) with connection diagrams; Dimensions: 48 x 48 mm, depth 75.5 mm Panel cutout: 45 x 45 (-0... +0.5 mm) Weight: 180 g max.. Power supply: – 24 VAC/DC (±10% of the nominal value); – 100... 240 VAC/DC (±10% of...

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MPT100 M1-6

4.1 INTRODUCTION When the instrument is powered, it starts immediately to work according to the parameters values loaded in its memory. The instrument behaviour and its performance are governed by the value of the stored parameters. At the rst start up the instrument will use a “default” parameter set (factory parameter set); this set is a generic one (e.g. a TC J input is programmed). We recommend to modify the parameter settings to suit your application (e.g.: input type, Control strategy, alarms, etc.) To change these parameters you need to enter the “Conguration mode”. 4.2 INSTRUMENT BEHAVIOUR...

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MPT100 M1-7

4. Using and buttons set the code 1 value according to the following tables. Prepare your code 1 Input Type and Range TC J -50... +1000°C TC K -50... +1370°C TC S -50... 1760°C TC R -50... +1760°C TC T -70... +400°C Infrared J -50... +785°C Infrared K -50... +785°C PT 100/PTC KTY81-121 -200... +850°C/-55... +150°C PT 1000/NTC 103-AT2 -200... +850°C/-50... +110°C Linear 0... 60 mV Linear 12... 60 mV Linear 0... 20 mA (this selection forces Out 4 = TX) Linear 4... 20 mA (this selection forces Out 4 = TX) Linear 0... 5 V Linear 1... 5 V Linear 0... 10 V Linear 2... 10 V TC J -58... +1832°F TC K...

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MPT100 M1-8

4.5 COMPLETE CONFIGURATION PROCEDURE. 4.8 FACTORY RESET - DEFAULT PARAMETERS LOADING PROCEDURE The conguration parameters are collected in various groups. Every group denes all parameters related with a specic function (e.g.: control, alarms, output functions). Sometime, e.g. when you re-congure an instrument previously used for other works or from other people or when you have made too many errors during conguration and you decided to re-congure the instrument, it is possible to restore the factory conguration. button for more than 5 seconds. 1. Push the The upper display will show PASS while...

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MPT100 M1-9

crAL TC K S TC S r TC R t TC T ir.J Exergen IRS J ir.cA Exergen IRS K Ptc PTC ntc NTC 0.60 0... 60 mV linear 12.60 12... 60 mV linear 0.20 0... 20 mA linear 4.20 4... 20 mA linear 0.5 0... 5 V linear 1.5 1... 5 V linear 0.10 0... 10 V linear 2.10 1... 10 V linear When a TC input is selected and a decimal gure is programmed (see the next parameter) the maximum displayed value becomes 999.9°C or 999.9°F. 2. Every change of the SEnS parameter setting will force the [2] dP = 0 and it will change all parameters related with dP (e.g. set points, proportional band, etc.). [2] dP - Decimal point position...

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MPT100 M1-10

Hold of the measured value [status]. Stand by mode of the instrument [status] When the contact is closed the instrument operates in stand by mode. 5 Manual mode 6 HEAt with SP1 and CooL with “SP2” [status] (see “Note about digital inputs”) 7 Timer Run/Hold/Reset [transition] Short closure allows to start timer execution and to suspend it while a long closure (longer than 10 seconds) allows to reset the timer. 8 Timer Run [transition] a short closure allows to start timer execution. 9 Timer reset [transition] a short closure allows to reset timer count. 10 Timer run/hold [Status] - Contact closure...

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MPT100 M1-11

3. When [10] diF1 and [11] diF2 are equal to 20, the set point selection will be in accordance with the following table: Dig In1 4. When [10] diF1 is equal to 21, [11] diF2 setting is forced to up.du (21 value) and cannot perform another function. 5. When a “Sequential set point selection” is used (diF1 or diF2 = 18), every closure of of the logic input increase the value of SPAT (active set point) of one step. The selection is cyclic -> SP1 -> SP2 -> SP3 -> SP4 ] out Group - Output parameters [12] o1.t – Out 1 type Available: When the out 1 is a linear output Range: 0-20 = 0-20 mA 4-20 = 4-20...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.