l meccatronica AUTOMAZIONI SPECIALI

The future of compression moulding is E-FORM The E-FORM product range is the result of technological evolution in the modelling of composite, foam, recycled and natural materials The use of the innovative servo-electric system is the choice that guarantees precision, efficiency and sustainability in processes. The art of synergy at the service of innovation Founded as an artisan company, in 50 years of history Meccatronica Automazioni has been able to conquer a vast clientele in the national and international scene with its know-how, competence and professionalism. The interest in composite materials...

The reasons for a full electric choice Operator comfort Process control Reduced maintenance Energy saving The industry of the future must focus on greater environmental and social awareness. Production must be sustainable and attentive to the needs of the operator while maintaining high levels of efficiency and quality. E-FORM anticipates the times, in fact it gathers in itself all the values of the transition expected of companies: cutting-edge production, sustainable and safe for the environment and for humans. Process control Servo-electric technology increases productivity, improves product...

NATURAL FIBRES Versatility is a distinctive aspect of the E-FORM electric press. The materials and sectors in which it is applied are countless and the technology used means being able to meet day after day the new demands associated with the evolution of composite materials. MATERIALS COMPOSITES APPLICATION SECTORS AUTOMOTIVE AEROSPACE MOTORSPORT BIOMEDICAL -CTQ- FASHION SAFETY MILITARY

Many models, different needs one choice. Full electric E-FORM X 1-LC compact but dedicated to Large series E-FORM X 1 agile, ideal for prototyping E-FORM X L 1 the increased range, robust and high performing E-FORM X 2 two independent stations only one automation E-FORM X 4 4 different stations 1 single operator

Maximum opening of the planes 200 + 200 mm 80 mm/sec. up to 15 t 50 mm/sec over 80 mm/sec. up to 15 t 50 mm/sec over 80 mm/sec. up to 15 t 50 mm/sec over Work temperature Heating power per station Heating elements per plane Temperature regulation 1 independent temperature regulator for each plane 1 independent temperature regulator for each plane 1 independent temperature regulator for each plane 1 independent temperature regulator for each plane 1 independent temperature regulator for each plane Heating element tests Front protections via automatic casing Present (manual) Rear door protectors...

E-FORM X1-LC is characterised by two moving planes able to accommodate one or two moulds in the same space, doubling or quadrupling the production over time of a single pressing. The use of electric technology maximises production resulting in time and money savings in a context of sustainability. E-FORM X1-LCCompact, but dedicated to Large series Technical specifications Number of workstations- Plate dimensions - Maximum distance between plates Minimum distance between plates -Moulding zones- Forming force- Pressing consumption at max force Speed - Work temperature- Temperature reguLation Recipes...

E-FORM X1 is an agile solution with a compact design for small series forming, excellent for prototyping. Its size allows for easy placement within the production area. The silence, due to the exclusive use of electrical power instead of hydraulic power, allows it to be positioned in the laboratory or office area. Technical specifications Number of workstations- Plate dimensions- Maximum distance between plates — Forming force- Pressing consumption at max force -Speed - Work temperature- Temperature regulation- Temperature ramps management HMI interface - touch screen size — HMI interface - functionality...

The increased range, robust and high-performance E-FORM XL1, with a robust design and a Large work area, offers better ergonomics due to the generous dimensions of the surfaces which facilitate Loading/unLoading and cleaning of the moulds. Versatile: the large work surfaces are able to accommodate multiple moulds for mass production or a single one for the forming of large objects. Technical specifications Number of workstations- Plate dimensions- Maximum distance between plates -Forming force- Pressing consumption at max force Speed - Work temperature- Temperature reguLation Temperature ramps...

Two independent stations, only one automation E-FORM X2 is the most flexible machine of the series. Each station is able to perform several processes or the same process monitored by a single controller. In the space occupied by a hydraulic press, X2 offers two independent work planes. Technical specifications Number of workstations- Plate dimensions- Maximum distance between plates — Forming force- Pressing consumption at max force -Speed - Work temperature- Temperature regulation- Temperature ramps management HMI interface - touch screen size — HMI interface - functionality- Number of recipes...

4 different stations, 1 single operator E-FORM X4 quadruples production and optimises work times. The four stations are not excessively heavy for the automation architecture. One single operator is able to manage 4 thermoforming areas in complete safety and comfort. Technical specifications Number of workstations Plate dimensions Maximum distance between plates Forming force Pressing consumption at max force Work temperature Temperature regulation with independent temperature regulator for each plane Temperature ramps management HMI interface – touch screen size 15.6 inch – res. 1080x1920 LED...

HARDWARE SERVICES To facilitate the production process UNLOADING AND LOADING BENCH To facilitate handling of the moulds or the pre- and post-thermoforming phases. MOULD LOCK Mechanical locks dedicated to the production of each individual customer. Meccatronica is able to study in close collaboration with the customer the most suitable solution to meet their needs. This is how the line of services for the composites sector was conceived. COLLABORATIVE ROBOTS Human-machine cooperation relieves the operator of repetitive or dangerous actions. HEATING OVEN Item available with various technologies....