E-FORM_ENG_2022
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E-FORM servo-electric presses for compression moulding

E-FORM is Meccatronica Automazioni’s line of servo-electric presses. The E-FORM production range is the result of technological evolution in the forming of composite, foam and recycled materials. The use of the servo-electric system is a choice that guarantees precision, efficiency and sustainability in the processes.

MECCATRONICA AUTOMAZIONI Meccatronica Automazioni designs and manufactures machines for moulding, assembly and testing. Creativity and engineering blend together in over 40 years of activity. The valuable experiences gained in the world of robotics are expressed in professional products with innovative and flexible solutions. The heart of the product is the ability to make the various skills all within the company synergetic: mechanics, electronics and IT. In 2004 Meccatronica began to produce automations for the forming composite materials for the following sectors: automotive, aerospace,...

of E-FORM servo-electric machines COMPARISON CONFRONTO between press systems tra i sistemi di presse SERVO-ELECTRIC PRECISION control and repeatability of all moulding parameters EFFICIENCY: reduction of consumption and maintenance SUSTAINABILITY: reduction of emissions and pollutants suitable also in clean rooms only the movement of the plates is perceived all components incorporated in the machine HIGH TONNAGE SPEED HIGH MAINTENANCE COSTS

MATERIALS The E-FORM servo-presses are created to form composite, foam, recycled materials including vegetable and innovative fibers.

SECTORS OF APPLICATION Many sectors, one press. E-FORM guarantees perfect results in terms of aesthetics and performance with all composite materials and their field of application. Born to meet the high quality requirements of the automotive industry, in almost 20 years of production Meccatronica successfully dealt with several sectors. • automotive • aerospace • motorsport • biomedical • safety • f

E-FORM RANGE forming force 80 mm/sec up to 15t 50 mm/sec over 15t 80 mm/sec up to 15t 50 mm/sec over 15t 80 mm/sec up to 15t 50 mm/sec over 15t Nr. 1 autonomous thermoregulator for each plate Nr. 1 autonomous thermoregulator for each plate Nr. 1 autonomous thermoregulator for each plate Nr. 1 autonomous thermoregulator for each plate automatic, daily automatic, daily automatic, daily automatic, daily remote assistance frontal protections with automatic carter frontal protections by means of photoelectic barriers rear protections with hinged door dimensions plates dimensions max distance...

E-FORM X1 compact, excellent for prototyping E-FORM X1 is an agile solution with a compact design for forming small series, excellent for prototyping. Its dimensions allow for easy placement within the production area. The silence, derived from the exclusive use of the electric motor rather than the hydraulic one, allows its positioning in laboratories or office area. The absence of oil ensures the cleaning of the parts produced and the surrounding environment: a double value which translates into a benefit for people as well as a considerable reduction in maintenance, spare parts and...

E-FORM XL1 the largest in the range: solid and performing E-FORM XL1, with a solid design and a large working area, allows for better ergonomics thanks to the generous dimensions of the plates that facilitate loading/unloading and cleaning of the moulds. Each plate houses n. 5 resistances for a heating power up to 20 KW. The temperature management of each plate can be controlled by autonomous thermoregulators. The electric technology allows to obtain perfect results in every moments and in every environmental condition, eliminating the typical variations of the hydraulic technology. Each...

E-FORM X2 two independent stations, one automation E-FORM X2 is the most flexible of the range. As compact as a single automation allows you to deal with large and small production series. Each working station is independent, but supervised by a single controller. The use of electric motors allows to achieve and maintain centesimal precision. The process is totally controlled and not only monitored: the parameters of strength, temperature and speed can be defined within the same recipe. It is also possible to recall several recipes in succession to allow different processing phases in the...

E-FORM X4 minimum space, 4 independent stations, 1 single controller E-FORM X4 multiplies versatility and allows you to optimize working times. The four stations do not burden the automation architecture which maintains limited dimensions and ease of placement within the production area. Once the positioning has been reached, the brushless motors intervene in a non-continuous way, only when the controller senses a minimum deviation from the set parameters and for a very short time. This translates into a significant reduction in consumption and energy costs: up to ¼ compared to traditional...

Photocredits Andrea Piovesan Made and printed in Italy Grafiche Antiga Edition April 2022 Meccatronica Automazioni srl reserves the right to introduce any changes to its own products, without prior notice. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior permission of Meccatronica Automazioni srl.