Mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) Phone: +33 (0)5 55 73 89 89 - Fax: +33 (0)5 55 73 32 21 email: [email protected] - http://www.mecatraction.fr SBI Connectors España, S.A. C/Albert Einstein, 5-7, Pol. Ind. sesrovires 08635 Sant Esteve Sesrovires (Barcelona) Phone: +34 93 771 58 53 Fax: +34 93 771 39 20 email: [email protected] - http://www.sbiconnect.es General Catalogue Mecatraction- SBI Connectors Couv MTR.qxd

Couv MTR.qxd Mecatraction (France) and SBI (Spain) have joined their strengths to design, develop and manufacture a wide range of components for industrial electrical connections and matched tooling. A policy built on performance, service and quality has enabled us to obtain the following certifications: ISO9001, ISOTS16949, ISO14000 and AQF for railways, automotive, aeronautics… Research and design Through constant improvement and innovation we offer a range of products suited to the needs of the international market IEC, UL-CSA, DIN, NF, BS… Industrial connections Connectors Chain terminals...

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The 5 key elements An electrical connection must be electrically and mechanically sound. A complete system (terminal block, electric motor, automation, lighting…) depends upon the quality of this connection. In order to ensure the integrity of the final assembly (5), the product, the preparation, and the crimping operations should be implemented according to the key rules and by taking into account the first 4 essential key elements: A quality crimp termination suited to the application An electric cable correctly stripped and matched to the application A quality crimping tool matched to both...

Crimping of preinsulated terminals Visual inspection Crimping Terminal correctly crimped Cable correctly stripped Types of preinsulated terminals 3 Insulation poorly stripped ‘Easy entry’ insulation Connecting palm 1- Conductor strands protruding approximately 1 mm 2- Colour code marking 3- Flange from 1 to 1.5 mm Conductor insufficiently stripped Cable strands damaged or cut Core crimping barrel SINGLE CRIMP Cable strands not twisted Insulation crimping sleeve Insulation Cable strands over twisted Connecting palm Tool presented incorrectly Insulation particles on cable core Core crimping barrel...

Crimping of copper tubular lugs Visual inspection Crimping Terminals correctly crimped Inspection hole Bolt hole Cable correctly stripped Tubular barrel (funnel or bell entry) Cable strands viewed through inspection hole. Cable correctly stripped and sufficiently introduced into the barrel, crimping mark correctly centred on the barrel. Connecting palm Insulation poorly stripped Cable not fully inserted Cable strands damaged or cut Cable strands not twisted Crimped off centre Cable strands over twisted Incorrect or damaged die, handles appear Insulation particles on cable core Example of a hexagonal...

Preinsulated terminals Disconnects, tabs and housings Copper tubular lugs and butt connectors Aluminium copper lugs Special products

Industrial electrical connections Preinsulated ring terminals General features • Tin-plated copper (silver-plating, gilding or nickel-plating on request). • Barrel with funnel entry. • Grooves in the barrel for a better tensile strength. • Polyamide insulation. • Easy entry. • Flammability rating : UL 94V2. • Halogen free. Bulk packing Item code Part number Item code Insulation max Ø Part number (mm)

Industrial electrical connections Preinsulated double crimp ring terminals General features Compliant with IEC 352-2 • Tin-plated copper (silver-plating, gilding or nickel-plating on request). • Barrel with funnel entry. • Grooves in the barrel for a better tensile strength. • Special PVC insulation, high mechanical and dielectric resistance. • Copper sleeve for crimping insulation giving better resistance to vibration. • Flammability rating: UL 94V0. Insulation with copper sleeve and terminal Bulk packing Item code Part number Item code Insulation max Ø Part number (mm)

Industrial electrical connections Preinsulated fork terminals General features Compliant with IEC 352-2 • Tin-plated copper (silver-plating, gilding or nickel-plating on request). • Barrel with funnel entry. • Grooves in the barrel for a better tensile strength. • Polyamide insulation. • Easy entry. • Flammability rating: UL 94V2. • Halogen free. Tooling : see pages 164-168 N series Bulk packing Item code Part number Item code Part number

Industrial electrical connections Preinsulated double crimp fork terminals General features Compliant with IEC 352-2 • Tin-plated copper (silver-plating, gilding or nickel-plating on request). • Barrel with funnel entry. • Grooves in the barrel for a better tensile strength. • Special PVC insulation, high mechanical and dielectric resistance. • Copper sleeve for crimping insulation giving better resistance to vibration. • Flammability rating : UL 94V0. Insulation with copper sleeve and terminal Bulk packing Item code Part number Item code Part number