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Actuation

Actuation
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Actuation

Product catalog summary
Introduction
TRUTORQ provides high-performance actuators designed to minimize air consumption and ensure proper sizing for ball valves. MECA-INOX offers configurations that are simple, reliable, and flexible, ensuring quick customer response.
Types of Actuation
  • Pneumatic Actuation: Available in spring return or double acting versions, including C-Type, E-Type, and CNi-Type.
  • Electric Actuation: Double acting, available in EZ-Type.
Features of Actuators
  • TRUVISION Indicator: Optional visual position indicator.
  • Triple Shaft Bearings: Eliminates metal contact and absorbs impact loads.
  • Piston Wear Pads: Reduce side loading and ensure smooth operation.
  • Unique Spring Design: Patented design located inside piston rack.
  • Insert Sleeve: Allows versatile mounting options.
CNI Coating
The CNI coating enhances corrosion resistance, reduces friction, and increases hardness with uniform thickness and non-magnetic properties.
Operating Details
  • Double Acting (TDA): Air to open and close, max pressure 10 bars.
  • Single Acting (TSR): Air to open, springs to close.
  • Temperature Range: -40°C to 100°C with Buna+Nitrile O-ring.
Standards & Certifications
Actuators comply with ISO 5211, DIN 3337, and Namur VDl/VDE 3845 standards, meeting European Directives including ATEX 94/9/CE, PED 97/23/CE, and 89/392/CE.
Performance Metrics
Tables provide data on operating times, air consumption, actuator weight, and operating torques for various actuator types and pressures.
Specifications
The catalogue lists multiple actuator models with detailed specifications such as spring stroke, air supply pressure, and torque values across different pressure levels.
Components and Materials
Comprehensive list of components for "S" and "E/C" type actuators, including materials like anodized aluminum, stainless steel, and Buna Nitrile.
Dimensions
Detailed dimensional data for different actuator types, ensuring compatibility with installation requirements.
Additional Features
Highlights include adjustable mechanical stops, powerful motors, handwheel operation, and position indicators.
General Specifications
EZ actuators feature a motor with thermal protection, gear case, emergency handwheel, and travel limit switches. They are tested to EN15714-2 Class A & B standards.
Design Life
Models EZ4 to EZ60 are designed for 20,000 cycles (On-Off) and 300,000 starts (Positioning).
Enclosures
Aluminum die-cast housing with cathaphoresis and epoxy paint, rated at IP67.
Motor Technology
Totally-enclosed, squirrel cage motor with class F insulation and integral thermal overload protection.
Temperature Range
Operational temperature ranges from -20°C to +60°C.
Position Indication
Mechanical position indicator provides continuous position information.
Electrical Connection
Screw-type terminals for controls and power supply, with internal earth grounding post.
Compliance
Complies with EC directives and standards EN 61000-6-4, EN 61000-6-2, EN 60034-1, and EN 60529.
Operating Characteristics
Features On-Off controls with a travel limit system and torque limiting system.
Positioning with Minigam Integrated Controls
Positioning precision better than 2%, with adjustable dead band.
Integrated Protections
Includes fuse protection, motor thermal protection, and torque limiter protection.
Accessories
Various accessories available, including limit switch boxes and solenoid valves.
Cabling Specifications
Gland entry: M20x1.5 for cables of 8 to 12mm.
Signaling
Equipped with 2 Crouzet type SPDT Eex "d" micro switches.
Technical Data
Voltage: 250VAC, Current: Maximum 5A, Temperature range: -20°C to +60°C.
ATEX Zone
ATEX AREA classification provided.
Solenoid Valve BÜRKERT (Series 6519)
Function: 5/2-3/2 with manual override, Body material: Polyamide, Operating fluid: Air, neutral gases.
Solenoid Valve ASCO (G551LPKF)
Function: 5/2 or 3/2 with manual override, Body and operator material: Aluminium.
Additional Solutions
Custom solutions available upon request.
See more

Catalog excerpts

Actuation-1

Pneumatic version Simple ou double effet Type " C " Type " E " Type " CNi " Spring return or double acting C-Type E-Type CNi-Type Version électrique Electric version Double effet Type " EZ " Double acting EZ-Type Motorisation pneumatique Type " S " "S" Type pneumatic actuation Motorisation pneumatique Type " C " "C" Type pneumatic actuation Motorisation électrique Type " EZ4 - EZ15 " "EZ4-EZ15" Type electric actuation Motorisation électrique Type " EZ25 - EZ60 " "EZ25-EZ60" Type electric actuation Version pneumatique MOTORISATION | ACTUATION Données fournies pour information. Evolutions possibles • Dimensions (mm) • Values given for information. Changes possible.

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Actuation-2

Motorisation | Actuation MOTORISATION PNEUMATIQUE PNEUMATIC ACTUATION Présentation Lors de ses recherches, l'objectif de Trutorq a été de conférer à son actionneur un des meilleurs rendements du marché afin de : • minimiser les consommations d'air moteur, • assurer un dimensionnement justement proportionné de l'actionneur sur le robinet. Pour que ce soit SIMPLE, FIABLE et REACTIF, Meca-lnox a mis en place des moyens optimums pour réaliser une large variété de configurations de motorisation. SIMPLE : Meca-inox assure la livraison d'ensembles motorisés sécurisés et garantis suivant les données...

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Actuation-3

Motorisation | Actuation MOTORISATION PNEUMATIQUE PNEUMATIC ACTUATION Introduction During the design phase, TRUTORQ's purpose was to create an actuator range with the best performance in the market in order to: • minimize air consumption, • guarantee the appropriate sizing of the actuator for each size of ball valve. To make it SIMPLE, RELIABLE and FLEXIBLE, MECA-INOX has implemented optimal resources to offer a wide range of actuator configuration. SIMPLE: MECA-INOX delivers complete assemblies of motorized ball valves with a full manufacturer guarantee according customers specifications. RELIABLE:...

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Actuation-4

Motorisation | Actuation MOTORISATION PNEUMATIQUE PNEUMATIC ACTUATION Avantages INDICATEUR TRUVISION (option) Indicateur visuel de position. Utilisable également comme came pour détecteurs de proximité. GUIDES DE PISTON Système unique de guides qui absorbent les efforts latéraux exercés sur l'axe (dûs aux ressorts). Maintient les pistons en alignement optimal pour faciliter le mouvement. JOINT ARRIERE Augmente la durée de vie du joint de piston. Réduit la friction entre les pistons et le corps de l'actionneur. AXE ET CAMES L'axe et les cames de réglage sont usinés dans la barre. Les cames permettent...

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Actuation-5

Motorisation | Actuation MOTORISATION PNEUMATIQUE PNEUMATIC ACTUATION Features & benefits TWIN GUIDE BARS Unique twin guide bars absorb adverse side loading from rack at the start of each stroke and maintains even engagement between rack & pinion for smooth operation. BACK UP BEARING lncreases life span of the piston "O" seal and improves and reduces friction travel. DRIVESHAFT & CAM The shaft and adjustment cam are machined from solid bar material. The cam mechanism allows for 2.5° overstravel in both directions. The inner depth of the driveshaft allow for total engagement of any valve shaft...

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Actuation-6

Motorisation | Actuation MOTORISATION PNEUMATIQUE PNEUMATIC ACTUATION Actionneur CNI Le revêtement " CNI " des actionneurs Trutorq est un procédé unique de Nickel imprégné. Différente des actionneurs revêtus en nickelage classique " ENP ", l'imprégnation de nickel chimique assurent un revêtement qui : - ne se détache pas, - ne se fissure pas, - ne s'écaille pas. CNI coating used on Trutorq actuators is a unique process of Nickel lmpregnation. ln opposition of usual nickeling "ENP", impregnation of chemical Nickel ensures to the coating: - no risk to detach - no risk to fissure - no risk to flack...

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Actuation-7

Motorisation | Actuation MOTORISATION PNEUMATIQUE PNEUMATIC ACTUATION Caractéristiques de fonctionnement Basic operating details TDA = Double effet Orifice " A " = Entrée d'air pour ouverture (sens anti-horaire) Orifice " B " = Entrée d'air pour fermeture (sens horaire) TSR = Simple effet Orifice " A " = Entrée d'air pour ouverture (sens anti-horaire et compression des ressorts) Orifice " B " = Fermeture par ressorts Pression d'alimentation maximum = 10 bars Fonctionnement Ouverture par manque d'air : Sortir les pistons du corps de l'actionneur Tourner les pistons 180 ° autour de leur axe Remonter...

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Actuation-8

Motorisation | Actuation MOTORISATION PNEUMATIQUE PNEUMATIC ACTUATION Normes & certifications Standard & approvals Normes de raccordement des actionneurs - Platine et carré d'entraînement suivant les normes ISO 5211 , DIN 3337 - Montage des interfaces de pilotage et de contrôle suivant les spécifications techniques Namur VDl/ VDE 3845 Attachment standard of actuators: - ISO flange and drive square according ISO5211; DIN 3337 - Attachments for the solenoid valve and the limit switch box according Namur standard VDl/VDE 3845 European Directives: Trutorq actuators are fulfill main requirements of...

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Actuation-9

Motorisation | Actuation MOTORISATION PNEUMATIQUE PNEUMATIC ACTUATION Couples de manœuvre simple effet Spring return operating torques MODELE Model Courbe ressort Spring stroke Pression d'Alimentation (bar) - Air supply (bar) 3 bars Début Start Début Start Début Start Début Start Début Start Début Start Début Start MOTORISATION | ACTUATION Données fournies pour information. Evolutions possibles • Dimensions (mm) • Values given for information. Changes possible. Taille Nb Ressort Action

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