mdr-light

mdr-light
1 / 48 PagesView full catalog

mdr-light

Product catalog summary
Overview
The document emphasizes the significance of metal detection and separation in the food processing industry to ensure consumer safety, product quality, and equipment protection. It outlines the advantages of using metal detectors and magnetic separators to identify and eliminate both magnetic and non-magnetic metals from production lines.
Key Benefits
  • Ensures consumer protection and quality assurance.
  • Protects equipment during further production processes.
  • Integrates seamlessly into various stages and types of conveying systems.
Technology Features
  • Includes product effect compensation and multi-product memory.
  • Features simple operation with digital electronics and alphanumeric displays.
  • Offers high sensitivity to all metal types, including stainless steel.
  • Complies with ISO, FDA, IFS, HACCP standards.
Metal Detectors
  • Applicable across various industries, especially food, to prevent contamination.
  • Can be combined with conveyor belts, vibrating conveyors, and other systems.
  • Standard specifications include modular systems, digital electronics, and high-quality stainless steel construction.
HACCP Standard
  • Ensures safety by identifying critical control points to eliminate contamination risks.
  • Metal detectors are used post-packaging to ensure product purity.
Specific Metal Detector Models
  • TKDE Z Metal Detector: Effective detection with transport systems and automatic ejection options.
  • CKDE Pipeline Metal Detector: Used for bulk, granular, and powder products in high flow systems.
  • ALK Separator: Features automatic ejection and magnetic grid for enhanced separation.
Pharmaceutical Industry
  • Metal detectors ensure safety by detecting contaminants in granulated or powder forms.
  • Features include high sensitivity, automatic calibration, and easy integration.
Magnetic Separators
  • Recommended for removing micron ferromagnetic particles and oxides.
  • Magnetic systems are designed to optimize the removal process effectively.
Conclusion
The document underscores the critical role of metal detection and separation in maintaining product safety and quality in the food processing industry. It provides detailed specifications and benefits of various metal detection systems and highlights the importance of compliance with international safety standards.
Magnetic Bars
Magnetic bars are essential components in magnetic grids and filters, available in various qualities and sizes. They feature a waterproof stainless steel 316L housing and a polished surface for easy cleaning. Dimensions range from Ø28-Ø32 mm and lengths from 130-200 mm.
PMP Permanent Magnetic Plate
These plates are cost-effective solutions for removing ferromagnetic impurities. They come in ferrite and neodymium types, with dimensions ranging from 250 to 1200 mm. Neodymium plates offer stronger attraction capabilities.
PMS-K Cascade Magnetic Separator
Designed for the wood industry, this separator efficiently removes iron particles. The PMS-KA model features automatic cleaning, reducing downtime and labor costs. Dimensions vary from 200 to 2000 mm.
PMS-C Magnetic Pipe Filter
Customizable for air transport systems, this filter captures ferrous contaminants using a powerful magnetic field. Dimensions range from Ø100 to Ø300 mm.
MB Magnetic Drum
Engineered for heavy conditions, this drum separates ferromagnetic contaminants automatically. It is used in industries like recycling and food processing. Dimensions range from Ø300 to Ø600 mm.
MBS-G Magnetic Drum Separator
Designed for slurry materials, this separator features a stainless steel drum with polyurethane shielding. It automatically extracts iron using a Hardox steel auger.
Magnetic Grids
Magnetic grids filter micron ferromagnetic particles from granulate and powders. They are not suitable for sticky powders. Cleaning involves manual removal of the magnetic unit. Various types like MRK, MRO, and MR-KE offer different configurations and magnet numbers.
MRRV Guided Magnetic Grid
This grid removes particles larger than 10 μm from well-flowing powders. It features easy cleaning with side guides. Dimensions range from 250 to 400 mm.
RRM Rotating Magnetic Grid
Used for sticky powders, this grid prevents blockages through rotation. Cleaning is manual by removing the rotor unit.
Types of Magnetic Equipment
  • RRM Magnetic Grid: Used for automatic removal of ferromagnetic particles from products. It is suitable for granulates and dry, free-flowing powders, especially in the sugar industry. The grid operates continuously and automatically, making it ideal for less accessible locations.
  • MRKA Automatic Magnetic Grid: Designed for automatic cleaning of products with high ferromagnetic contamination. It is recommended for use in the sugar industry due to its special design that ensures efficient removal of impurities.
  • MFV Vertical Magnetic Filter: Used for filtering small amounts of ferromagnetic particles from granulates and powders in low-pressure transport pipes. Cleaning is manual, requiring the removal of the magnetic unit.
  • MFC-H Magnetic Filter: Suitable for filtering ferromagnetic particles from liquid mixtures, preventing coagulation in viscous products like melted chocolate. It features a double-walled housing to maintain product temperature.
  • MFC Magnetic Filter: Used in pressure lines up to 10 bars for filtering ferromagnetic particles from liquid mixtures and powders. It is applicable in food, pharma, and chemical industries.
Inspection and Certification
Magnetic equipment inspection is conducted using a calibrated Gaussmeter, and technicians provide inspection certificates and recommendations for process optimization.
Company Information
MDR d.o.o. is based in Slovenia and is HACCP certified. The company emphasizes protection, reliability, innovation, collaboration, and customer focus as its core values.
See more

Catalog excerpts

mdr-light-1

METAL DETECTION AND SEPARATION FOR FOOD PROCESSING INDUSTRY

 Open the catalog to page 1
mdr-light-3

Food manufacturers must take all necessary steps to prevent contamination with metal particles in order to make sure that products that leave the factory are without metal contaminations. Assure product purity so that the consumers are safe and that your company is from a loss of confidence, product liability cases and expensive product recalls. Due to extensive development and production experience MDR offers optimal detection and separation of metallic impurities. Increase the reliability, safety and efficiency of production and packaging lines with MDR metal detectors and magnetic separators....

 Open the catalog to page 3
mdr-light-5

Metal Detectors Metal detectors are specialized electronic devices that detect and mark the presence of all type of metal (magnetic and nonmagnetic) particles in the manufacturing process. Metal detectors are applicable in many different industry fields (timber industry, mines, plastics and rubber processing, food preparation and processing, pharmaceutical industry, glass, textiles, paper, recycling, etc., and especially in various processing industries), where metal particles disturb the manufacturing process or influence the product’s quality and usability. In food industry metal detectors are...

 Open the catalog to page 5
mdr-light-6

Standard Specifications of MDR Metal Detectors ■ Equipment fully adjusted to customer's production process. ■ All the system components are designed to meet the stringent hygiene requirements in the food industry (conformity with ISO, FDA, IFS, HACCP Standard). ■ Automatic, fast and safe separation of the contaminated product to reduce the waste of the materials. ■ Minimum number of false detections (due to analogue and digital filters). ■ Modular system - simple replacement of the power supply or processing module. ■ Digital electronics with alphanumeric graphic display, clear and simple to...

 Open the catalog to page 6
mdr-light-7

HACCP Standard HACCP stands for Hazard Analysis and Critical Control Points and consists of a series of analysis and procedures aimed at guaranteeing the safety of the product, protecting it from biological, radiological, chemical and physical risks. An HACCP example is to identify the critical control points (CCPS), i.e. a phase of the production line in which a specific control eliminates or drastically reduces the risk that a contaminated product continues on the line and gets on the market. One of the main risks is that a metal contaminant (nails, screws, coins, metal scrap, etc.) accidentally...

 Open the catalog to page 7
mdr-light-8

Closed tunnel metal detector can be integrated into existing conveyor systems or supplied as the complete system (metal detector with transport system and with or without automatic ejection of with metal contaminated product). All metal detectors and transport systems are custom made and can be adjusted according to your existing production lines. ■ Reliably detects metals in packaged and bulk products on transport belts. ■ High sensitivity in dry, moist, salty or frozen product and stable operation. ■ Easily embedded into the production lines. ■ Can be used as a systematic solution combined...

 Open the catalog to page 8
mdr-light-9

TKDE Z with Transport System w/wo AESAs system solution, closed metal detectors with transport system (with or without automatic ejection of with metal contaminated product) offer the most effective detection of metal impurities. ■ Conveying of packed products and bulk materials. ■ "Metal free zone" and reduction of vibrations ■ Reliable continuous operation. ■ Long-term, trouble-free metal detection results. ■ Customized automatic ejection system (AES).

 Open the catalog to page 9
mdr-light-10

Vertical metal detector is mostly used in food industry for inspection of bulk, granular and powder products in high flow tubing and piping. In vertical packing lines, the product passes through the metal detector's sensor and if the metal contaminant is detected, the detector emits visual and sound alarm. No problems with backjamming, clogging, the formation of material deposits. No inside cleaning needed. For installation in free fall systems. For inspection of bulk dusty or granulated materials (powder, flour ...). High productive flow. Compact design. Requires a small space for installation,...

 Open the catalog to page 10
mdr-light-11

CKDE-P Pipeline Metal Detector Main sources of danger in food and meat industry are the upstream processing machines (grinders, bowl cutters …). CKDE-P metal detectors will detect even the smallest ferromagnetic, non-ferromagnetic and stainless steel particles in your product. § § § § § § § § § § § § Possible with or without Automatic Ejection System Special design – moisture and condensation is not a problem, possible high pressure water cleaning. Hygienic design and easy disassembly. High sensitivity and stable operation. Simple handling. Fast and accurate ejection, less material loss. Easy...

 Open the catalog to page 11
mdr-light-12

Vertical metal detector with automatic ejection is mostly used in food industry for inspection of bulk, granular and powder products in high flow tubing and piping. In vertical packing lines, the product passes through the metal detector's sensor. If the metal contaminant is detected, the automatic ejection is activated and contaminated product is automatically ejected. ALK separator is an upgrade of CKDE pipeline metal detector with extra features such as integrated separator and is: ■ easily integrated into existing pipes, ■ can be integrated in horizontal, vertical or inclined vacuum and pressure...

 Open the catalog to page 12
mdr-light-13

ALK Separator with AES and Magnetic Grid Vertical metal detector with in-built magnetic grid and with automatic ejection system (AES) is mostly used in food industry for inspection of bulk, granular and powder products in high flow tubing and piping. In vertical packing lines, the product passes through the magnetic grid that extract micron ferromagnetic metals and oxides from the product. After that, the material passes through the metal detector's sensor. If the metal contaminant is detected, the automatic ejection is activated and contaminated product is automatically ejected. ALK separator...

 Open the catalog to page 13
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.