Analyzer Calibration SME/CEMS. Create the standard test mixture to check the calibration of the analyzers

Product catalog summary

Project Overview
The project involves the calibration of an SME/CEMS system in collaboration with Coemi S.R.L., targeting the analysis instrumentation department. The primary goal is to create a standard test mixture for analyzer calibration, specifically for the Siemens Ultramat and Oxymat analyzers within the SME/CEMS cabin.

Company Background
Coemi S.R.L. operates in various sectors including Oil & Gas, Chemical, Petrochemical, Civil, Military, Pharmaceutical, Food, Manufacturing, and Alternative Energy. With over 300 skilled employees, Coemi manages complex projects by integrating production units with specialized resources.

Project Specifications
The calibration process adheres to UNI 14181 standards, requiring bi-monthly QAL3 controls. This involves linearity verification of analyzers at five points across the full scale (0-20%, 0-40%, 0-60%, 0-80%, 0-100%). Traditionally, this would require multiple gas cylinders and equipment.

Solution and Benefits
Using the MCQ Instruments Gas Blender 100 Series and its Pro Software version, Coemi can perform calibrations with only two gas cylinders (one with 80% pollutant in N2 and one with N2). This approach offers several advantages:

Reduces the number of gas cylinders needed by half.
Decreases handling and transportation efforts.
Optimizes intervention time and reduces costs.
Enhances safety conditions for operators.

Cost and Time Savings
The solution significantly cuts costs by reducing the need for multiple gas mixture cylinders from five to two. It also saves time by simplifying the handling process and allowing for automated experiments through software automation.

Conclusion
The integration of MCQ Instruments' technology provides a more efficient, cost-effective, and safer method for analyzer calibration, aligning with Coemi's operational goals and industry standards.

Catalog excerpts

Analyzer Calibration SME/CEMS. Create the standard test mixture to check the calibration of the analyzers-1

A SOLID BUSINESS CASE IN COLLABORATION WITH COEMI S.R.L. GENERAL INFORMATION ABOUT THE PROJECT TARGET OF THE PROJECT: Calibration of an SME/CEMS DEPARTMENT: AnaLysis instrumentation HEAD OF PROJECT MANAGEMENT: Ing. Maugeri ROLE OF MCQ INSTRUMENTS: To create the standard test mixture to check the calibration of the analyzers MORE INFORMATION ABOUT COEMI S.R.L Coemi currently operates in the Oil & Gas, Chemical, Petrochemical, Civil, Military, Pharmaceutical, Food, Manufacturing and Alternative Energy markets. The constant enhancement of its staff, made up of over 300 skilled employees, allows Coemi to manage challenging and complex projects, integrating production units with other specialized resources present in the area where necessary.

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Analyzer Calibration SME/CEMS. Create the standard test mixture to check the calibration of the analyzers-2

La Versalis di Priolo GargaLLo (ENI Spa Group) in Siracusa has a chimney for the exhausted gases come from the combustion oven of the EthyLene pLant. An SME/CEMS system continuousLy measures the pollutant’s level to send its vaLue to the LocaL governing institution in charge to control the pollution level with respect to compliance with AIA prescriptions. Based on the UNI 14181, you have to make, two times per month, a control QAL3. It concern the Linearity verification of each analyzer on 5 points of the full scale: 0-20%, 0-40%, 0-60%, 0-80%, 0-100%. For each point we need a gas cylinder with...

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