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Fine dosing presentation

Fine dosing presentation
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Fine dosing presentation

Product catalog summary
Introduction
The document introduces the Fine Dosing system by MCPI, emphasizing its innovative technology and superior performance across industries like pharmaceuticals, food, materials, and chemicals. The system is noted for its precision, speed, and adaptability.

Technology Overview
The Fine Dosing system employs a unique extraction principle that boosts accuracy and speed. It features a mechanical mechanism in an oil bath, ensuring durability and minimal maintenance, protected by international patents.

Product Overview
The document details various Fine Dosing products, including:
  • Loss-in-weight micro feeders for continuous or batch processes.
  • Micro feeders with high accuracy.
  • Accurate filling machines.
  • Linear powdering machines.
  • Multi-head feeders.

Advantages of Fine Dosing Feeders
Key benefits include:
  • Technical advantages for batch and continuous processes.
  • Short reaction and dosing times.
  • High accuracy and repeatability.
  • Flexibility to handle diverse powder types.
  • Compliance with GMP/EHEDG guidelines.
  • Safety and reliability due to design without wearing parts.

Loss-in-Weight Micro Feeders
The Opti-feeder FD-SP series is tailored for materials with varying bulk densities, featuring a digital load cell and weight controller, offering high dosing accuracy for both continuous and batch processes.

High Accuracy Micro Feeders
The Opti-feeder FD-SPA series provides exceptional accuracy and short dosing times, with a swiveling bowl on a load cell for optimized coarse and fine feeding with automatic tolerance control.

Linear Powdering Machines
The FD-MVH series ensures even distribution of dry ingredients, with adjustable throughput flow and minimal particle segregation, designed for easy operation and maintenance.

Multi-Head Feeders
The Opti-dose FD-MVH-xP series offers simultaneous, precise dispensing across multiple points, ensuring a perfect sprinkling effect.

Overview
The document highlights MCPI's advanced dosing systems, focusing on their "Short-cut system" for precise extractor movement control, ensuring high repeatability and accuracy in feeding processes, ideal for high-cadence production environments in the food and pharmaceutical industries.

Specifications
The dosing systems provide repeatability below 5%, with dosing times starting from 0.2 seconds and up to 60 cycles per minute. They are adaptable, with adjustable dosing points and widths, meeting industry cleaning standards.

Applications
The systems are suitable for ingredient addition in the food industry and high-cadence conditioning processes, capable of handling various materials from powders to granules without modification.

Performance Data
Test results for semolina dosing demonstrate high accuracy with standard deviations from 1.0% to 1.5% across different set points and dosing times. Graphs show the relationship between dosing time and quantity dosed.

Filling Machines
The Fine Dosing Fill-matic series offers both volumetric and gravimetric feeders, providing flexibility and precision. Volumetric feeders are controlled by motor RPM and extractor outlet, while gravimetric feeders use a weighing system for precise control.

Technical Data
Volumetric feeders have a minimum lot size of 0.1g, with a standard deviation accuracy of 2%. Gravimetric feeders offer a standard deviation accuracy of 0.5%, with load cell resolutions from 0.03g to 5g.

Customized Solutions
The document highlights customized machines for specific applications, such as dosing sugar on cakes and cocoa in jars, showcasing the versatility and adaptability of MCPI's dosing systems.
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Catalog excerpts

Fine dosing presentation-1

PROCESS AUTOMATION & MECHATRONICS Based on an innovative technology, system offers a range of high quality products with incomparable performances. Thanks to the continuous improvements, backed by our proven product engineering, products are recognized among the best in the world in there market. Every feeder is an example of strict design, simplicity and optimized process function. All details are well finished as dosing accuracy results of them. All feeders are built in our workshop. Production is made by specialists; involved in high quality standards in all manufacture stages. At the end of the process, each feeder is carefully inspected and performance tests are carried out with final application conditions.So, the results obtained by every feeder are in accordance with our commitments Whether you are in pharmaceutical, food, material, chemical industries, benefit from our experience, flexibility and creativity. is probably the fastest, most efficient and flexible feeding system available today. > ___________ FINE DOSING Presentation ENG 0109.doc___________ M.C.P.I. - SAS Rue des Cols Verts - BP 1013 - 74966 MEYTHET Cedex FranceTel : (33) 04.50.33.90.20 - Fax : (33) 04.50.10.12.96 www.finedosing.fr e-mail : [email protected] > 1 size="-2">

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Fine dosing presentation-2

PROCESS AUTOMATION & MECHATRONICS > Thanks to an exclusive principle of extraction, highly developed, system is creating a new standard in term of accuracy, speed and flexibility. How does this exceptional technology works? Take a coin on a paper sheet, and move it with an alternate movement whom return speed is higher than forward way. You can see that the coin is moving to the right side of the sheetBased on this principle; MCPI has developed an advanced and ever expanding range of feeders and solutions. On the basis of our experience, various movements were selected in a way has to obtain...

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Fine dosing presentation-3

___________ FINE DOSING Presentation ENG 0109.doc___________ > Rue des Cols Verts - BP 1013 - 74966 MEYTHET Cedex FranceTel : (33) 04.50.33.90.20 - Fax : (33) 04.50.10.12.96 >

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Fine dosing presentation-4

Technical advantages Batch process Continuous process Short dosing time : Good relationship between Short reaction time From 0.2 sec in volumetric flow rate and motor rotation feeding. speed. Very accurate mass flow regulation. High accuracy with good Low overshoot repeatability and short dosing time. Powdering capacity (up to 2000 mm ...) Good powdering profile and stability. Flexibility The same feeder can cope with extremely fine powders or coarse and abrasive granulates. Good capacity of Good efficiency with ingredients with poor flowing properties extraction (dyes, starch...) Respect of...

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Fine dosing presentation-5

Compact line of loss-in-weigh feeders for materials with varying bulk density: The digital load cell integrated in stainless steel housing is associated with a weight controller. Thus decrease of weight due to powder outlet flow is measured at high frequency. To reach a better dosing accuracy, the feeder is design in such a way that only ingredient hopper and extractors are weighed (so load cell with smaller capacity are integrated for a better accuracy). Two different soft wares are proposed for batch or continuous dosing. The feeder is controlled with a multitasking operating system combining...

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Fine dosing presentation-6

Performances (pilot trials): Continuous Dosing flow stability with flow regulation: 1gram /sec (aspirin powder). > Weight dispensed VS Time / dosage = f(t) weight (g) 0100200300400500600 0100200300400500600 time (sec) Accuracy / stability (aspirin powder). Output flow is weighed on a balance, and data are bridged to a PC at a constant time-based interval (1 sec). The resulting standard deviation is 0.1gram, a very stable output flow (free of pulses) is observed. > masse dos頩e chaque seconde (g) 00,511,522,53 050100150200250300350400450 temps (sec) ___________ FINE DOSING Presentation ENG 0109.doc___________...

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Fine dosing presentation-8

Micro feeders SPA are probably the first on the market to reach such levels of excellence in term of accuracy, short dosing time and flexibility. The ingredient is dosed in a small swiveling bowl fitted on an accurate load cell. Sensitive parts as motor reducer and scale are protected with a stainless steel housing. The integrated batch controller optimizes coarse and fine feeding with automatic tolerance control. concept allows a ratio between coarse/ fine feeding flow over 30. This figure is a key point to reach fast and accurate dosing process. In automatic version, at the end of dosing stage...

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Fine dosing presentation-9

SPA-A (Process type - resolution 0.01g) Weighed bowl, Feeder - extractor Technical data : Standard deviation Dosing accuracy A class : 0.03 g 3A class : 0.01 g 4A class : 1 mg A class : Analogical load cell, min interval 0.01 g Load cell 3A class : Numerical load cell, min interval 1 mg 4A class : Numerical load cell, min interval 0.1 mg Min dosing time From 4 ″ . Min set point from : 10 mg Some results (pilot trials). FD-SPA-A Type of ingredient Dosing set point Dosing time Standard deviation Tomato seeds 0.09 g 5.5 sec 0.02 g Tomato seeds 1 g 6.2 sec 0.03 g Ceramic Powder 3.2 g 5.5 sec 0.03...

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Fine dosing presentation-10

FD-SP A- 3A class Type of ingredient Dosing set point Dosing time Standard deviation Carbon 6 g 9.0 sec 0.02 g > Pyrite 5 g 7.0 sec 0.007 g Semolina 0.15 g 4 sec 0.008 g Semolina 0.45 g 4 sec 0.008 g Semolina 2.5 g 4 sec 0.008 g Ceramic Powder 3.2 g 5.5 sec 0.01 g Ceramic Powder 9 g 10 sec 0.02 g Aluminum powder 12 g 8 sec 0.01 g > SP A- 4A class Type of ingredient Dosing set point Dosing time Standard deviation > Lactose 10 mg 5 sec 0.8 mg Lactose 25 mg 7 sec 0.8 mg Lactose 50 mg 9 sec 1 mg Talcum 25 mg 9 sec 1.6 mg Mg Stearat 25 mg 10 sec 1.2 mg Semolina 75 mg 10 sec 0.8 mg ___________ FINE...

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Fine dosing presentation-11

The key words to describe a properly functioning powdering machine are uniformity and profiles . MCPI powdering machines are designed to distribute dry ingredients uniformly across the application, without disturbances. Equally important, the powdering machines must be simple to operate, easy to clean and flexible to work with numerous ingredients.New innovative powdering solutions, combined with the precise dimensioning know-how of today, have raised powdering performance to a totally new level. MCPI offers a comprehensive selection of powdering machine concepts designed to address the needs...

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