Wafer-Cone

Wafer-Cone

Wafer-Cone

Product catalog summary
Introduction
The U.S. Navy has adopted the V-Cone Flow Meter by McCrometer, Inc. for use in the Electromagnetic Aircraft Launch System (EMALS) on the next-generation Gerald R. Ford-class aircraft carriers. This case study outlines the reasons for this choice and the benefits of the V-Cone Flow Meter.

Background
General Atomics is developing EMALS, which uses linear motor technology instead of conventional steam pistons. This system offers controlled acceleration, lower weight, reduced costs, and the ability to launch a wider range of aircraft weights.

The Challenge
EMALS generates significant heat, requiring an efficient cooling system. Accurate flow meters are essential to monitor and control the cooling water. The ship's limited space and complex piping, which causes flow disturbances, necessitated a flow meter that could handle these challenges.

The Solution
McCrometer's V-Cone Flow Meter was selected for its ability to provide accurate measurements despite flow disturbances like swirl and cavitation. Its compact design reduces installation space requirements, making it ideal for shipboard environments. The V-Cone's design allows for minimal straight pipe runs, reducing system weight and installation complexity.

Technical Details
The V-Cone Flow Meter uses a V-shaped conical intrusion to condition the flow, minimizing energy losses and ensuring accurate measurements. It operates on the principle of differential pressure and is highly resistant to wear, offering a 25-year operating life with minimal maintenance.

Conclusion
The V-Cone Flow Meter effectively addressed the EMALS cooling system's challenges, providing accurate flow measurement in a compact form. Its adoption by the U.S. Navy underscores its reliability and efficiency in demanding environments. The first batches were delivered to General Atomics in 2011.
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Catalog excerpts

Wafer-Cone-1

U.S. Navy Adopts V-Cone Flow Meter For EMALS Duty on Next-Generation Carriers Case Study NAVAIR Public Release 2012-947. Approved for public release; distribution is unlimited Page 1 of 4 McCrometer, Inc.. 3255 W. Stetson Ave., Hemet, CA 92545 PH 951-652-6811 FAX 951-652-3078 2012 by McCrometer, Inc. Printed in U.S.A. 30120-33 Rev. 1.0/08-12

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Case Study By Nick Voss Product Manager McCrometer, Inc. U.S. Navy Adopts V-Cone Flow Meter For EMALS Duty on Next-Generation Carrier Defense contractor General Atomics (GA) is developing the next gener ation of aircraft catapult launch systems for United States Navy’s new Gerald R. Ford-class aircraft carriers. The Electromagnetic Aircraft Launch System, or EMALS, utilize s a breakthrough linear motor technology instead of conventional steam pistons. A technological advance, EMAL S provides a controlled acceleration of aircraft to takeoff speed. Other advanta ges of EMALS in comparison to conventional...

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Wafer-Cone-3

After evaluating and testing various flow meter technolog ies, GA’s e ngineers contacted McCrometer to discuss the problem of finding a flo w meter technology that is h ighly resistant to flow swirl and cavitation. The McCrometer applications team recommended the V-Cone® flow meter. Sa mple V-Cone flow mete rs were purchased for evalu ation and rigorous testing. The Solution McCrometer’s rugged differential pressure (dP) V-Cone flow meter is wel l suited for the EMALS coolant monitoring system. With its bu ilt-in flow con ditioning technology, the V-Cone flow meter eliminates the need fo r long...

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while another pressure-sensing tap measures the low pressure create d by the cone on th e downstream face of the cone itself. This pressure dif ference is incorporated into a derivation of the Bernoulli equation to determine fluid flow. As the fluid moves past the cone, very short vortices are formed that result in a lowamplitude, high-frequency signal optimal for excellent signal stability. The V-Cone flow meter maintains ±0.5 percent accu racy and ±0.1 percent repeatability over a 1 0 to 1 turndown, and the cone conditions the fluid such that th ere is relatively low pe rmanent head loss. The...

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