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CYBER WORLD 2019 No. 57

CYBER WORLD 2019 No. 57

Product catalog summary

Overview of the Medical Industry: The medical industry is experiencing significant growth due to increased medical spending, driven by rising incomes in developing countries and aging populations in developed countries. The global market for medical equipment is valued at approximately $350 billion, with an expected annual growth rate of over 5%. The United States plays a major role, consuming 40% of the world's medical equipment and leading in medical-engineering collaborations.

Medical Equipment Market: This market is divided into diagnostics, treatment, and other equipment, with treatment equipment showing the highest growth. Innovations aim to minimize patient impact and customize designs for specific needs. The demand for sophisticated treatment equipment is rising due to global health awareness.

Artificial Hip Joint Production: Artificial hip joints consist of four main components and require precise manufacturing processes, including design analysis, precision casting, cutting, surface treatment, and inspection. Recent advancements include 3D printing to enhance durability and reduce replacement needs.

Role of Machine Tools: Mazak machine tools are crucial in manufacturing medical equipment, supporting high-mix/low-volume production with high precision. These tools are essential for producing implants and other medical components, ensuring safety and quality control.

Diversification and Innovation in Medical Care: Efforts focus on extending healthy life expectancy and improving quality of life through cross-industrial collaborations. Innovations include IoT wearable devices, AI diagnostic systems, and 3D bio printers. Mazak contributes by providing advanced machine tools.

Case Study - Ishii Machinery Co., Ltd.: Originally founded for textile machinery components, Ishii Machinery has expanded into aerospace and medical industries. The introduction of high-precision equipment like the laser tracker has enabled the company to secure new orders and improve technological capabilities.

Introduction to Ishii Machinery Co., Ltd.: Known as the 'Orchestra Factory,' Ishii Machinery integrates musical themes into its manufacturing processes. Under President Taiyo Ishii, the company has embraced rhythmic manufacturing to enhance collaboration and employee morale. Significant strides have been made in entering the aerospace industry, supported by obtaining the JISQ9100 certification in 2008.

Technological Advancements and the 'M Factory': Established in June 2018, the 'M Factory' houses advanced Mazak machines, improving production efficiency and reducing production time for automotive hubs by 30%. The factory aims to expand capabilities to include large parts for aerospace applications.

YAMAGA TSURIGU Co., LTD.: Founded by Shuichi Nakamiya, this company focuses on producing high-quality fishing rods. The introduction of CNC machine tools has enhanced product quality and precision, reducing lead times by 70% and increasing productivity by 50%.

CAM TEC KOREA: Specializing in cam units for press dies, CAM TEC KOREA holds a 90% market share in Korea. The integration of Mazak machines and automation systems has enhanced production efficiency and precision, with plans to expand into aerospace and shipbuilding industries.

Conclusion: These companies demonstrate the impact of advanced machining technologies and strategic leadership in enhancing production capabilities and expanding into new markets. The integration of Mazak machines has been pivotal in improving efficiency, precision, and overall product quality.

Introduction: This document provides insights into the roles and experiences of service engineers at Yamazaki Mazak Danmark A/S (YMDK), focusing on Mr. Soren Bjerk, and highlights the achievements of Mr. Miyoshi Ouchi, a recognized craftsman at Mazak.

Service Engineer Role and Responsibilities: Mr. Soren Bjerk, a service engineer at YMDK, addresses customer issues in eastern Denmark, Iceland, and the Baltic countries. His role involves troubleshooting machinery problems, ensuring minimal downtime for customers, and emphasizes continuous learning to handle various machines.

Professional Development and Challenges: Mr. Bjerk values overcoming difficult problems and finds satisfaction in resolving customer issues. He participates in company training to enhance his skills in mechanical and electrical troubleshooting.

Recognition of Craftsmanship: Mr. Miyoshi Ouchi, a precision assembly expert at Mazak, has been recognized as a Contemporary Master Craftsman by the Japanese government. His skills significantly contribute to the quality of Mazak's machine tools.

Art and Cultural Contributions: The Yamazaki Mazak Museum of Art in Nagoya showcases French art and Art Nouveau pieces, aiming to enrich the regional community through art appreciation.

Conclusion: The document highlights the importance of skilled service engineers and craftsmen in maintaining high-quality manufacturing standards. Continuous learning and adaptability are emphasized as key factors in providing excellent customer service and advancing manufacturing technologies.

Catalog excerpts

The Medical Industry and Machine Tools Customer Reports 07 Ishii Machinery Co., Ltd. 09 YAMAGA TSURIGU Co., LTD. 11 CAM TEC KOREA 13 MAZAK PEOPLE 14 News & Topics 15 The Yamazaki Mazak Museum of Ar

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Medical care environment medical industry Medical Industry Medical care cures diseases and injuries and supports our healthy and prosperous lives. In response to growing medical needs on a global scale, the market for the medical industry is continuously expanding. At present, the total spent on medical care in the world is estimated to exceed 7.5 trillion dollars per year and is expected to further increase in the future. * Base year 2000 = 1.0 Source: WHO Public Spending on Health The continuously growing medical industry In the background of the increase in medical spending on a global scale,...

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Medical Industry Main categories of medical equipment Surface treatment applied to stem Bone attachment (conceptual diagram) Surgical instruments (material: titanium alloy) MRI (material: ultrahigh molecular weight polyethylene) Dental chair (material: titanium alloy) Intravenous needle (material: cobalt-chromium alloy) The bone grows interlocked with the stem serrations and is fixed firmly Surgical gloves Capsule endoscope Ultrasonic diagnosis unit Stem production process Contact lens Artificial joint Design and strength analysis X-ray unit Surgical robot Cardiac pacemaker The optimal shape...

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Medical Industry Wide variety of medical equipment produced by Mazak machines Radiotherapy equipment Surgical instruments Bone connecting plate, bolts, artificial joint Bolus, collimator Surgical files, Plastic injection Mazak machine tools support the medical industry For the manufacturing of medical equipment, which is estimated to be more than 500,000 products, high-mix/low-volume production is predominant. Since the products can affect patients, high safety and strict quality control are required. In particular, sophisticated production technology and stable quality are required for implants...

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／／／／／／／／／／／／／／／／／／／／／ COMPANY PROFILE ／／／／／／／／／／／／／／／／／／／／／ Customer Report Japan Ishii Machinery Co., Ltd. : Taiyo Ishii President : 726 Fukutomi-shincho, Ashikaga, Tochigi Head Office Number of employees : 85 www.iks-web.co.jp Customer Report Deliver the satisfaction and excitement to customers with the harmony of the Orchestra Factory Japan Ishii Machinery Co., Ltd. 'Contrabass' is a machining section using large machining centers while 'violin' is a machining section using general-purpose machines. The sections of the factory have names of musical instruments in Ishii...

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／／／／／／／／／／／／／／／／／／／／／ COMPANY PROFILE ／／／／／／／／／／／／／／／／／／／／／ Customer Report Japan YAMAGA TSURIGU Co., LTD. : Shuichi Nakamiya CEO : 945 Obaru, Yamaga, Kumamoto Head office Number of employees : 49 yamaga-blanks.com Customer Report Proud to be "Made in Japan" Japan YAMAGA TSURIGU Co., LTD. "By carefully listening to the requirements of anglers, we want to keep producing 'the dream fishing rod'," said Mr. Shuichi Nakamiya, CEO of YAMAGA TSURIGU Co., LTD., about the commitment of the company to manufacturing. Producing high-end fishing rods under the slogan of quality first,...

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／／／／／／／／／／／／／／／／／／／／／ COMPANY PROFILE ／／／／／／／／／／／／／／／／／／／／／ Customer Report : Hong Dal Kim President : 72-25 Seongseogongdan-ro, Dalseo-gu, Daegu, Korea Head office Number of employees : 32 Customer Report Aiming for further growth through the promotion of automation and IoT CAM TEC KOREA was founded by Mr. Kim, who previously was an engineer at another cam unit manufacturer, in 1998 under the original name of TAE BAEK PRECISION, which was changed to the current name in 2004. "The company name TAE BAEK was taken from a scenic site in Korea, but only Korean people know the...

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Yamazaki Mazak Danmark A/S Service engineer Endless ambition and challenge, pleasure to grow through it PROFILE ＞＞ Mr.Bjerk joined YMDK as mechanical service engineer in 2000. He expanded his job in service hotline from 2006 and laser machines from 2014. Yamazaki Mazak operates many bases in Japan and other countries for various functions such as production, sales and before and after-sales service and support. MAZAK PEOPLE introduces employees who are active at the forefront of Group companies. This issue features Mr. Soren Bjerk, who works as a service engineer at Yamazaki Mazak Danmark A/S...

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The Yamazaki Mazak Museum of Art was opened in April 2010 in Aoi Higashi-ku, the heart of Nagoya in order to contribute to the creation of a rich regional community through art appreciation and, consequently, to the beauty and culture of Japan and the world. The museum possesses and exhibits paintings showing the course of 300 years of French art spanning from the 18th to the 20th centuries collected by museum founder and first museum director Teruyuki Yamazaki (1928 - 2011), as well as Art Nouveau glasswork, furniture, and more. We look forward to seeing you at the museum. GALLÉ, Émile “Applied...

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CYBER WORLD 2019 No. 57

CYBER WORLD 2019 No. 57

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