1. Catalogs
  2. MayTec
  3. The Profile System Inch - 01 / 2023
cad

The Profile System Inch - 01 / 2023

The Profile System Inch - 01 / 2023
1 / 44 PagesView full catalog

The Profile System Inch - 01 / 2023

Product catalog summary
Overview: The document provides a comprehensive overview of the MayTec modular system, emphasizing its flexibility and ease of assembly. It includes various systems such as the Profile System and Pipe & Joint System, each tailored to meet diverse industrial requirements.
Specifications: The Profile System Inch is categorized into two profile groups based on size, featuring specific slot types (H-slot, F-slot, E-slot) for connecting profiles and mounting accessories. Detailed specifications, including dimensions and material characteristics, are provided for each profile type.
Procedures: Instructions for ordering and assembling modular components are detailed, covering profile machining, connector selection, and fastening element installation. The document includes machining data and coding examples for custom orders.
Standards and Recommendations: The system is designed for versatility and reusability, with components suitable for cleanroom environments and ESD protection. Emphasis is placed on selecting appropriate components for specific applications to ensure stability and functionality.
Applications: The modular system is applicable in various settings, including assembly and inspection stations, machine enclosures, and protective walls. Specific use cases are listed, with guidance on selecting suitable system components.
Technical Data: Detailed technical data for each profile includes moment of inertia, moment of resistance, and weight per foot. Conversion tables for metric and English units are provided to facilitate international applications.
Key Features: The MayTec system is noted for its ease of modification and assembly, with support for custom implementations. Pre-fitted components and complete assembly services are available.
Technical Specifications: The system uses aluminium with strength F22 and a black powder-coated surface. Accessories include threaded inserts and cap-screw DIN 912, with counterbore DIN 74 specified for these screws.
Mounting Blocks: Designed for panel mounting with subsequent insertion, made from PA-GF in black, featuring a steel, galvanized square nut. They support a maximum static load of 250 N and are available in various slot sizes.
Drill Jigs: Suitable for profiles with F- and E-slots, these jigs are made from aluminium with a neutral anodized surface and steel drill bush, available with setscrew or clamping lever.
Tools: Includes drills and milling cutters for profiles with F- and E-slots, made from HSS with specific cutting geometries for aluminium machining. Screw taps are available for mounting threads in profile center core holes.
Conversion Tables: Metric and English conversion tables are provided for linear, square, weight, force, and pressure measures, including specific conversion factors.
Subject Index: A comprehensive index covers abbreviations, accessories, technical data, tools, and conversion tables, with detailed sections on profile machining, connectors, and fastening elements.
Contact Information: Contact details for MayTec Aluminium Systemtechnik GmbH in Germany, MayTec Inc. in the USA, and MayTec Australia P/L in Australia are provided, including phone numbers, fax, and email addresses.
See more

Catalog excerpts

The Profile System Inch - 01 / 2023-1

The Profile System Inch

 Open the catalog to page 1
The Profile System Inch - 01 / 2023-2

The Profile System powered by Design Software The Tube Clamping System The Personnel Transfer System The Skid Transfer System The Dust Protection System Safety Barriers The Modular Wall System

 Open the catalog to page 2
The Profile System Inch - 01 / 2023-3

The Pipe & Joint System The Pipe & Joint System powered by Design Software The Pipe & Joint System The ideal modular system MayTec offers a comprehensive, harmonised modular system. All modules can be combined in any way conceivable. The accessories provide functional and aesthetic solutions for a wide range of applications. The MayTec service is as versatile as the MayTec modular system. You may choose: • delivery of standard elements ex-factory • delivery of profiles, pipes and accessories cut to size according to parts list for customer’s assembly • delivery of pre-fitted modular components...

 Open the catalog to page 3
The Profile System Inch - 01 / 2023-4

Summary: Catalogues Product Summary Design Software Design Software The Pipe & Joint System The Modular Wall System Safety Barriers The Tube Clamping System MayCAD / MayTube

 Open the catalog to page 4
The Profile System Inch - 01 / 2023-5

Table of contents Product number group

 Open the catalog to page 5
The Profile System Inch - 01 / 2023-7

Symbols, Abbreviations, Special characters General Profile group 1", 1.5" The profiles of the MayTec Profile System Inch are divided into two profile groups (PG). They can be determined by the basic measure of each profile. H-slot, F-slot, E-slot In order to connect the profiles or to mount accessories the profiles have slots. The MayTec Slot System (ï 2.02) distinguishes between the three slot types H-slot, F-slot and E-slot, whereas E-slot exists as E3-slot and E4-slot (3 or 4 mm resp. .118 or .157 in. wall thickness). The Profile System Inch uses only F-slot and E3-slot. Many articles (fastening elements,...

 Open the catalog to page 7
The Profile System Inch - 01 / 2023-8

Slot system Inch-System Cross section of slots Wall thickness Core hole-Ø Slot width Slot depth Wall thickness Slot depth Slot width Metric-System Cross section of slots

 Open the catalog to page 8
The Profile System Inch - 01 / 2023-9

ääääää ääääää ääääää ääääää äää R ää ääää k t ääääää ääääää ääääää ääääää ääääää ääääää ääääää äääää äääää äääää äääää äääää äää V ä ääää E Key Core hole-Ø 1) Profile width Profile height (all, but special profiles) Number of degrees (round profiles) Number of edges (special profiles) Slot quantity 2) Contour 3) Version light Version heavy Type B Version light, Type B Plain Key Core hole 1) Profile width 2) Head-variant 3) Connection-variant 4) Stainless Ground E-head F-head H-head Extension Universal / Neutral Standard Standard 90° Square head Parallel Round Soft Corner Cubic Rectangle Angle Angle...

 Open the catalog to page 9
The Profile System Inch - 01 / 2023-10

Profile group 1", F-slot, P (plain) Description bar, 19.685 ft. packing unit moment of inertia in.4 moment of resistance in.3 weight per foot lbs. core hole Ø .394 for thread M12 or 1/2" - 13 Description bar, 19.685 ft. packing unit moment of inertia in.4 Ix = .046 Iy = .046 Ix = .304 Iy = .086 moment of resistance in.3 Wx = .092 Wy = .092 Wx = .304 Wy = .172 weight per foot lbs. G = .497 G = .900 machining data ï Profile machining 1.1

 Open the catalog to page 10
The Profile System Inch - 01 / 2023-11

Profile group 1.5", E3-slot, P (plain) core hole Ø .394 for thread M12 or 1/2" - 13 Description bar, 19.685 ft. packing unit moment of inertia in.4 Ix = .180 Iy = .180 Ix = 1.217 Iy = .340 moment of resistance in.3 Wx = .237 Wy = .237 Wx = .813 Wy = .455 weight per foot lbs. G = .894 G = 1.557 core hole Ø .394 for thread M12 or 1/2" - 13 Description bar, 19.685 ft. packing unit moment of inertia in.4 Ix = .224 Iy = .224 Ix = 1.525 Iy = .436 Ix = 2.810 Iy = 2.810 moment of resistance in.3 Wx = .301 Wy = .301 Wx = 1.012 Wy = .583 Wx = 1.870 Wy = 1.870 weight per foot lbs. G = 1.121 G = 2.050 G =...

 Open the catalog to page 11
The Profile System Inch - 01 / 2023-12

Profile machining Cross bushing bores for connectors ï 12 Cross bore Comments • Profile machinings are defined by the article-number of the profile. • For more complex machinings, additional order descriptions are needed. • Non-standard machinings will be completed as per drawings Order description Profile machining left right Order-No.: 2.11.ääääää.ääää - ääääää / ääää ääääää / ääää ääääää / ääää ääääää / ääää ääääää / ääää profile side saw cut cross bushing bores, bores for parallel-connector, cross bore, thread direction length in mm Order example Description Profile 1.5"×1.5", 4E-slots, SP Length:...

 Open the catalog to page 12
The Profile System Inch - 01 / 2023-13

Profile machining Description Direction: Position of slot: Position of thread: • For angle cuts specify the absolute length • Angle cuts without specification = 45° Specification for special angle: Special angle, left: ää.ä° Special angle, right: ää.ä°

 Open the catalog to page 13
The Profile System Inch - 01 / 2023-14

Profile machining Cross bushing bore Disposition rule for connectors at opposed profile sides Specified Direction Specification for special position: Position for cross bushing bore, left: Position for cross bushing bore, right: äää... äää... initials (ï 11, „Direction and Position“) without machining = 0 left distance right Direction data for anchor Specification for parallel-connector: text Parallel-connector, distance left: Parallel-connector, distance right: distance direction ää.ä in., anchor left / right ää.ä in., anchor left / right Cross bore Cross bore = Q without machining = 0 Specification...

 Open the catalog to page 14
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.