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MayTec
The Profile System - 1 / 2018

The Profile System - 1 / 2018

Product catalog summary

Introduction
MayTec offers a versatile profile system with a wide range of accessories for various applications, providing both functional and aesthetic solutions.

Service Options
MayTec provides flexible services including delivery of standard elements, custom-sized profiles, pre-fitted components, fully assembled units, and on-site assembly.

Implementation
The profile system is designed for easy processing and quick assembly, with modular construction allowing modifications and reusability. An experienced team supports tailored implementation.

Profile System Overview
Details on profile groups categorized by size and slot type, technical data, machining options, and application examples are provided.

Connection System
Outlines connector selection, types, connection possibilities, and strength values, with examples for different profile systems.

Accessories
Includes fastening elements, installation accessories, pneumatic and electrical accessories, panel elements, and tools, with specific components detailed.

Design Software
MayTec offers free CAD design software for quick design and export of 3D models and parts lists.

Technical Specifications
Includes tensile strength, pressure tension, stress points, E-Module, Brinell hardness, and coefficient of elongation.

Material and Surface Details
Profiles made from Aluminium alloy AI Mg Si 0.5 F25, following DIN EN 12020 standards, with anodised surface treatment.

Profile Tolerances
Defined by DIN EN 12020-2, with nominal dimension deviations and flatness and straightness tolerances specified.

Mechanical Data
Profiles designed with concave surfaces for tension maintenance, with straightness tolerance specified.

Deflection and Load Calculations
Deflection calculated using specific formulas, with example calculations for different load types.

Profile Selection
Profiles categorized by dimensions and design, with data on moments of inertia, resistance, and weight.

Profile Combinations and Applications
MayTec Connector System allows stable profile combinations, with special slits for panel elements.

Hand Rail Applications
Designed for balustrades with options for straight, angled, and tilted configurations.

U-Profile Applications
Used for constructing height-adjustable frames, with specific weights and article numbers.

Cable Guide Profiles
Profiles for cable guides with open slots, detailed slot distances, and machining data.

Curved Profiles
Technical specifications for various profile types and applications.

Connection System
Designed for stability and ease of assembly, with universal, standard, screw-type, and ground connectors.

Connector Types and Manufacturing
Connectors available with or without machining, with detailed procedures for manufacturing connections.

Overview
Specifications and instructions for connectors used with profiles having core hole diameters of 6 mm and 12 mm.

Specifications

Connectors for profiles with core hole diameters of 6 mm and 12 mm.
Materials include standard steel and stainless steel.

Types of Connectors

Universal, screw-type, and special connectors for various applications.

Mounting Instructions

Instructions for screw-type connectors and miter joints.

Recommendations

Use specified drills for miter anchors and consider ordering parts separately.

Key Data

Article numbers for each connector type for easy identification and ordering.

Conclusion
Comprehensive guide for selecting and installing connectors for profiles with specific core hole diameters.

Technical Specifications
Details on threaded inserts, cover profiles, sliding and cover profiles, reducing profiles, combination profiles, framing profiles, wedge profiles, sponge rubber round cords, sealing profiles, rubber cover-profiles, cover caps, and cover plugs.

Cover Plugs and Caps
Used for closing connector cross bushing bores and aluminum tubes, with technical specifications provided.

Radius Covers
Designed for covering exterior profile radii, with detailed specifications.

Levelling Feet
Used for adjusting the height of structures, with specifications for different types.

Adjustable Tilt-Foot Plates
Used for height adjustment, with specific static load capacities.

Adjustable Tilt-Foot Spindles and Nuts
Essential for assembly of adjustable tilt-feet, with technical data provided.

Anti-Slip Discs and Cushion Elements
Designed to prevent dislocation and floor damage, with specifications provided.

Angular Adjusting Feet
Used for fastening frames to floors or walls, with specifications provided.

Overview
Specifications and descriptions of various installation accessories, including base feet, mounting sets, castors, and angles.

1. Base Feet

Used for fastening profiles and frames to floors or walls, with materials and article numbers provided.

2. Mounting Sets

Available for different profile sizes, with technical specifications provided.

3. Castors

Fixed and swivel castors available, with materials and load capacities specified.

4. Angles

Used for supporting profiles and mounting panels, with materials and technical data provided.

5. Locking Castors

Designed for easy movement and positioning, with materials and load capacities detailed.

Conclusion
Comprehensive guide for selecting and using installation accessories.

Overview
Specifications and technical data for various installation accessories used in mechanical and structural applications.

1. Angles and Connection Sets

Different angle connection sets made from GD-Al, with technical data provided.

2. Swivel Angles

Allow for adjustable inclination, with technical data provided.

3. Cross Connection Plates

Enable profile adjustment in two directions, with technical data provided.

4. Base Plates

Used for fastening and leveling profiles, with technical data provided.

5. Floor and Mounting Plates

Used for fastening and leveling profile racks, with technical data provided.

6. Connection Plates

Used for connecting profiles and fastening accessories, with technical data provided.

7. Fastening Plates

Increase carrying capacity of brackets or swivel arms, with technical data provided.

8. Eye-Bolts

Used for transferring frames and equipment, with technical data provided.

9. Corner Pieces

Used for connecting profiles, with technical data provided.

10. Pneumatic Accessories

Details on pneumatic end plates and profiles, with technical data provided.

Pneumatic End Plate Sets
Available in various sizes, with components and specifications provided.

Pneumatic Connection Plates
Facilitate air pressure inlet and exhaust, with specifications provided.

Pneumatic Extension Sets
Designed for extending air-pressurized profiles, with specifications provided.

Pneumatic 90° Connection Sets
Enable 90° connections of air-pressurized profiles, with specifications provided.

Pneumatic Accessories
Includes blanking plugs, reducing nipples, and sealing rings, with specifications provided.

Handles and Accessories
Various handles available, with materials and mounting options provided.

Hinges
Available for doors and flaps, with materials and load capacities provided.

Overview
Specifications and applications for various types of hinges and joints used in door and profile connections.

Hinge Specifications

Materials, surface, hinge bolt, and max static load provided.

Applications

Hinges used for connecting profiles and doors, with specific applications provided.

Technical Data

Hinges available in various sizes and weights, with article numbers provided.

Joints

Allow for variable adjusting and swivelling of profiles, with materials and max loads provided.

Comments

Mounting instructions and additional accessories provided.

Overview
Specifications and descriptions of various mounting blocks, clamps, locks, and accessories used for panel mounting and door locking systems.

Mounting Blocks

Various types available, with materials and technical data provided.

Mounting Clamps

Designed for panel mounting without drilling, with materials and load capacities provided.

Locks and Security

Includes bullet catches, magnetic locks, and cylinder locks, with technical specifications provided.

Additional Accessories

Quick locks and various bolts and washers provided, with technical data provided.

Technical Data Highlights

Materials, temperature ranges, and hardness specifications provided.

Overview
Specifications and descriptions of various locking mechanisms and accessories used in door systems.

1. Cylinder Locks and Security Latches

Models listed with weights and article numbers provided.

2. Mortise Deadlocks

Described for doors with profile frames, with technical data provided.

3. Bar Locks

Designed for large doors, with technical data provided.

4. Roller Systems

Used for guiding sliding doors, with technical data provided.

5. Sliding Door Accessories

Includes runners, stoppers, and C-tracks, with technical data provided.

Conclusion
Comprehensive guide for selecting and installing various door locking and sliding mechanisms.

Overview
Specifications and descriptions of various tools and components used in machining and assembly processes.

Specifications
Lists tools with technical data, including material composition, dimensions, weight, and article numbers.

Procedures
Outlines application of tools in precise machining tasks.

Standards and Recommendations
Emphasizes use of specific tools for particular applications, with technical data provided.

Key Data from Tables
Includes tables listing tools with dimensions, weights, and article numbers.

Applications
Tools categorized based on applications, with use of screw taps for creating threads in aluminum profiles.

Critical Information
Highlights importance of selecting the right tool, with comprehensive index for easy navigation.

Catalog excerpts

MayTec System Technology Solutions with Innovative Proﬁle The Modular Wall System The Tube Clamping System The People Mover System The Skid Transfer System Safety Barriers The Dust Protection System The Pipe & Joint System The ideal proﬁle system MayTec offers a comprehensive, harmonised proﬁle system. All proﬁles can be combined in any way conceivable. The accessories provide functional and aesthetic solutions for a wide range of applications. The MayTec service is as versatile as the MayTec proﬁle system. You may choose: • delivery of standard elements ex-factory • delivery of proﬁles and accessories...

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Profiles Summary Profile selection range 1.1D Washers, screws and tools 1.9 Subject index

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Design Software • Free to use • Easy to install • 80% Faster • Export function for 3D models and parts list Sample Machine enclosure Exploded view with part numbers Dimensional drawing Detailed drawings for all panel elements Parts list with calcula ons

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Table of contents Article number group Page Article number group Page 1.2E Specification of milling patterns for closed profiles 123

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Table of contents Article number group Page Article number group Page

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Symbols, Abbreviations, Special characters 1.01 GeneralProfile group Slot 16 mm, 20 mm, 30 mm, 40 mm, 45 mm, 50 mm, 60 mm The profiles of the MayTec Profile System are divided into seven profile groups (PG). They can be determined by the basic measure of each profile. H-slot, F-slot, E-slot In order to connect the profiles or to mount accessories the profiles have slots. The MayTec Slot System (^ 1.02) distinguishes between the three slot types H-slot, F-slot and E-slot, whereas E-slot exists as E3-slot and E4-slot (3 or 4 mm wall thickness). Symbols Many articles (fastening elements, accessories...

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Cross section of slots Core hole-0 Slot width Slot depth Wall thickness PG

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i MayTec Numerical key for articles 1.03 1. 1 □ . □ □□□□□ . □□□□□ 1. 1 □ . □□□□□□ . □□□□□ 1. 1 □ . □ □□□□□ . □□□□□ 1. 1 □ . □□□□□□ . □□□□□ 1. 1 □ . □□□ R □□ . □□□□□ 1. 1 □ . □□□□□□ . □□□□□ 1. 1 □ . □□□□□□ . □□□□□ 1. 1 □ . □□□□□□ . □□ L Key Core hole-0 11 Profile width Profile height (all, but special profiles) Number of degrees (round profiles) Number of edges (special profiles) Slot quantity 2) Contour 3) Version light Version heavy Type B Version light, Type B Plain Connectors - general 1. 2 □ . □ □□□□ 1. 2 □ . □□□□□ 1. 2 □ . □□□□□ 1. 2 □ . □ □□□□ 1. 2 □ . □□□□□ 1....

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ayTec Summary: Profiles without grooves with grooves L

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Summary: Proﬁles Proﬁles octagonal Telescopic proﬁles Panel bazel proﬁles Panel proﬁles ï "The Telescopic System" 30 octag.

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Summary: Proﬁles Wire net proﬁles Modular wall system proﬁles E-trunking proﬁles Tube proﬁles ï "The Modular Wall System" 30×30

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Summary: Proﬁles Proﬁles round Proﬁle pre-cut lids Wire net mounting proﬁles Grab handle proﬁles Sliding proﬁles

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Profile group 16 mm, E3-slot, P (plain) 1.09 bore hole 05.0 for thread M6 Description bar, 6 m packing unit moment of inertia cm4 moment of resistance cm3 weight kg/m bore hole 05.0 for thread M6 bar, 6 m packing unit (number) moment of inertia cm4 moment of resistance cm3 weight kg/m machining data ^ Profile machining 1.1A

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Proﬁle group 16 mm, F-slot, P (plain) core hole Ø6.2 for thread M8 moment of inertia cm4 Ix = 4.4 Iy = moment of resistance cm3 Wx = 2.2 Wy = weight kg/m G = 0.87 Description bar, 6 m packing unit moment of inertia cm4 moment of resistance cm3 weight kg/m machining data ï Proﬁle machining 1.1A 14

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Proﬁle group 20 mm, H-slot, P (plain) core hole Ø6.2 for thread M8 moment of inertia cm4 moment of resistance cm3 weight kg/m core hole Ø6.2 for thread M8 Description bar, 6 m packing unit moment of inertia cm4 Ix = 0.6 Iy = moment of resistance cm3 Wx = 0.6 Wy = weight kg/m G = 0.52 machining data ï Proﬁle m

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Proﬁle group 20 mm, H-slot, P (plain) core hole Ø6.2 for thread M8 moment of inertia cm4 Ix = 0.8 Iy = moment of resistance cm3 Wx = 0.8 Wy = weight kg/m G = 0.53 core hole Ø6.2 for thread M8 Description bar, 6 m packing unit moment of inertia cm4 Ix = 0.9 Iy = moment of resistance cm3 Wx = 0.9 Wy = weight kg/m G = 0.62 machining data ï Proﬁle machining 1.1A 16

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Proﬁle group 20 mm, F-slot, P (plain) core hole Ø12.0 for thread M14 Description bar, 6 m packing unit moment of inertia cm4 Ix = 0.1 Iy = moment of resistance cm3 Wx = 0.2 Wy = weight kg/m G = 0.35 core hole Ø12.0 for thread M14 moment of inertia cm4 moment of resistance cm3 weight kg/m machining data ï Proﬁl

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machining data ^ Profile machining 1.1A

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i MayTec Profile group 30 mm, F-slot, P (plain) 1.11 machining data ^ Profile machining 1.1A

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moment of inertia cm4 moment of resistance cm3 weight kg/m machining data ^ Profile machining 1.1A

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machining data ^ Profile machining 1.1A

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Proﬁle group 40 mm, E3-slot, P (plain) bore hole Ø5.0 for thread M6 bore hole Ø5.0 for thread M6 core hole Ø12.0 for thread M14 Description bar, 6 m packing unit Proﬁle 40×40, 2E, soft, LP 1.11.040040.21LP.60 (number) 1.11.040040.21LP.61 moment of inertia cm4 Ix = moment of resistance cm3 Wx = weight kg/m G = bore hole Ø5.0 for thread M6 core hole Ø12.0 for thread M14 moment of inertia cm4 moment of resistance cm3 weight kg/m

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Proﬁle group 40 mm, E3-slot, P (plain)

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Proﬁle group 40 mm, E3-slot, P (plain) bore hole Ø5.0 for thread M6 bore hole Ø5.0 for thread M6 core hole Ø12.0 for thread M14 Description bar, 6 m packing unit moment of inertia cm4 Ix = 65.8 Iy = 18.1 Ix = 74.5 Iy = 18.3 Ix = 72.2 Iy = 18.1 Ix = 65.4 Iy = 17.5 moment of resistance cm3 Wx = 16.5 Wy = 9.0 Wx = 18.6 Wy = 9.2 Wx = 18.0 Wy = 9.0 Wx = 16.4 Wy = 8.8 weight kg/m G = 2.6 G = 2.8 G = 2.8 G = 2.5 bore hole Ø5.0 for thread M6 core hole Ø12.0 for thread M14 moment of inertia cm4 moment of resistance cm3 weight kg/m

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