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The Conveyor System - 1 / 2023

The Conveyor System - 1 / 2023

Product catalog summary

Introduction
The document provides an overview of the MayTec Conveyor System, emphasizing its adaptability, reliability, and ease of assembly. It offers various configurations and custom designs to meet specific application needs, ensuring long-lasting and efficient operation.

Product Types and Designs
The system includes complete conveyors and components for self-assembly, featuring different protection classes (M-SK1, M-SK2, M-SK3) and belt paths (inside or outside running). Drive types include direct drive, drive under belt, center drive, and axial cylinder motor. Conveyor heights range from 30 mm to 150 mm.

Conveyor Components
Components include base frames, support plates, drive units, and motors. The system allows for simple belt tensioning and easy removal of drive motors and gearboxes, facilitating quick assembly and maintenance.

Protection Classes
MayTec offers different protection classes with varying materials for frame profiles, support plates, rollers, and drive mounting sets. Options include galvanized or stainless steel components, ensuring durability and suitability for different environments.

Technics
The system features end roller brackets with pivoting shaft bearings, ensuring precise belt tension adjustments. The drive mounting is designed for quick changes, with a fully encased drive shaft for protection against dirt and external particles.

Plastic Link Chain Conveyors
These conveyors are suitable for a wide temperature range and offer high lateral stability. They are easy to clean and maintain, with replaceable belt sections and no need for high-tolerance rollers. Belt widths range from 100 mm to 2,000 mm, with speeds from 3.0 to 30 m/min.

Numerical Key
The document includes a numerical key for identifying conveyor types, designs, and configurations, aiding in the selection and ordering process.

Summary
The MayTec Conveyor System is versatile, offering various configurations and components for different industrial applications. It emphasizes ease of assembly, adaptability, and durability, making it a reliable choice for conveyor solutions.

Technical Specifications

Max. Weight of Conveyed Material: Varies by type, ranging from 15 kg/m to 500 kg.
Belt Width: Ranges from 100 mm to 1,300 mm depending on the model.
Axle Distance: Varies from 300 mm to 12,000 mm.
Base Frame: Different profiles such as 30×60, 30×100, and 30×150 with varying features (e.g., 6F, 8F, LP, SP).
Belt Type: MG 10/2 0+05 PVC black, double ply.
Diameter of Power/Deflection Roller: Ranges from 33 mm to 151 mm.
Max. Bearing Load per Shaft: Varies by diameter and dynamic/static load capacities.
Belt Speed: Ranges from 2.5 m/min to 80 m/min with a tolerance of ±5%.
Motor: As required, with specific examples provided.
Motor Position: As required, with examples of running direction pulling, motor left.

Order Examples
Each conveyor type is identified by a unique article number and includes specifications such as running type, drive type, height, material, and dimensions. Examples include M-SK1 Belt conveyor types 111.11.060, 111.11.100, 111.11.150, etc., with detailed specifications for each.

Key Parameters and Calculations

Axle Distance (AA): Functional length of the conveyor.
Total Length (LG): Calculated as AA plus additional fixed lengths.
Belt Width (GB): The width of the belt.
Total Width (BG): Calculated as GB plus 70 mm.

Price Lists
Price lists are referenced with specific tables (e.g., t 4, t 5) for different conveyor types.

M-SK1 Belt Conveyors Overview
Specifications: Various types of M-SK1 belt conveyors are described, each with specific features such as running direction (inside or outside), motor type (axial cylinder or direct drive), and height (ranging from 30 mm to 150 mm). The conveyors are designed to handle different maximum weights of conveyed material, ranging from 15 kg/m to 500 kg. Belt widths vary from 100 mm to 1,300 mm, with axle distances from 300 mm to 12,000 mm. Base frames are constructed from profiles of different dimensions, such as 30×30, 30×60, and 30×100. Belt types include MG 10/2 0+05 PVC black, double ply, and plastic link chains of various sizes.

Technical Data: Power and deflection roller diameters vary depending on the conveyor type, with values such as 33 mm, 62 mm, and 102 mm. Maximum bearing loads per shaft are specified, with dynamic and static values provided for different shaft diameters. Belt speeds range from 2.5 m/min to 80 m/min, with a tolerance of ±5%. Motors are specified as required, with positions adaptable to the running direction.

Order Examples: Each conveyor type is accompanied by an order example, detailing the article number, specific dimensions, and motor specifications. Examples include configurations for conveying materials like cartons, with detailed dimensions for belt width, total width, axle distance, and total length.

Price Lists: Price lists are referenced with specific tables (e.g., t 10, t 11, t 12) for different conveyor types.

Key Parameters and Recommendations: Ensure the selected conveyor type matches the required material weight and dimensions. Consider the motor specifications and position based on the installation requirements. Review the technical data to ensure compatibility with the intended application.

Plastic Link Chain Conveyors

Types: 121.12.100, 121.12.150, 121.13.060
Features: Running inside, drive under belt, varying heights (100 mm, 150 mm, 60 mm)
Technical Data: Max weight of conveyed material ranges from 30 kg/m to 500 kg, belt widths from 100 mm to 1,300 mm, axle distances from 500 mm to 12,000 mm, belt speeds from 2.5 m/min to 35 m/min
Motor: Geared motor SEW WA series, motor position as required

Metal Link Chain Conveyors

Types: 131.11.100, 131.11.150, 131.12.100, 131.12.150
Features: Running inside, direct drive or drive under belt, varying heights (100 mm, 150 mm)
Technical Data: Max weight of conveyed material ranges from 80 kg/m to 150 kg/m, belt widths from 200 mm to 1,300 mm, axle distances from 500 mm to 12,000 mm, belt speeds from 3.8 m/min to 35 m/min
Motor: Geared motor SEW WA series, motor position as required

Belt Conveyors

Types: M-SK2 and M-SK3, with subtypes 211.11.030, 211.11.060, 211.12.030, 211.12.060
Features: Running inside, direct drive or drive under belt, varying heights (30 mm, 60 mm)
Technical Data: Max weight of conveyed material ranges from 15 kg/m to 30 kg/m, belt widths from 100 mm to 600 mm, axle distances from 300 mm to 6,000 mm, belt speeds from 2.5 m/min to 60 m/min
Motor: As required, motor position as required

Key Parameters and Formulas

Axle Distance (AA): Functional length
Total Length (LG): Calculated as AA plus additional constants
Belt Width (GB): Specified range for each conveyor type
Total Width (BG): GB plus 70 mm

Order Examples
Each conveyor type includes an order example with specific article numbers and configurations, detailing the material to be conveyed, dimensions, and motor specifications.

Specifications
The document provides detailed specifications for various types of M-SK1 belt conveyors and plastic link chain conveyors. Each conveyor type is described with its specific features such as running inside, direct drive, and height. The document lists the maximum load capacity, belt width, axle distance, base frame profile, belt type, roller diameter, motor specifications, and article numbers for each conveyor type.

Procedures
The document outlines the application samples for different conveyor types, specifying their operational conditions and configurations. It includes details on the motor type, speed, and power capacity, as well as the accessories available for each conveyor, such as guide rails and chassis.

Standards and Recommendations
All values are designed for double-ply belts, ensuring durability and efficiency. The document emphasizes the importance of adhering to the specified load capacities and operational speeds to maintain optimal performance.

Key Data from Tables
The document includes tables with key data such as maximum load (ranging from 15 kg/m to 80 kg/m), belt width (ranging from 100 mm to 700 mm), and motor specifications (typically 0.18 kW with varying speeds). The tables also provide article numbers for easy reference and ordering.

Ordering Information
The document provides a template for requesting or ordering conveyors, including fields for article number, operating conditions, material type, weight, handling speed, and dimensioning of the conveyor. It also includes fields for specifying the drive unit, motor orientation, and accessories.

Contact Information
The document concludes with contact details for MayTec Aluminium Systemtechnik GmbH in Germany, MayTec Inc. in the USA, and MayTec Australia P/L, providing phone numbers, fax numbers, and email addresses for each location.

Catalog excerpts

The Proﬁle System powered by Design Software The Tube Clamping System The Personnel Transfer System The Skid Transfer System The Dust Protection System Safety Barriers The Modular Wall System

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The Pipe & Joint System The Pipe & Joint System powered by Design Software The Pipe & Joint System The ideal modular system MayTec offers a comprehensive, harmonised modular system. All modules can be combined in any way conceivable. The accessories provide functional and aesthetic solutions for a wide range of applications. The MayTec service is as versatile as the MayTec modular system. You may choose: • delivery of standard elements ex-factory • delivery of proﬁles, pipes and accessories cut to size according to parts list for customer’s assembly • delivery of pre-ﬁtted modular components...

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Summary: Catalogues Product Summary Design Software Design Software The Pipe & Joint System The Modular Wall System Safety Barriers The Tube Clamping System MayCAD / MayTube

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Register Introduction Conveyors MayTec Protection Class (M-SK) Plastic link chain conveyors Summary: Conveyors M-SK1 Plastic link chain conveyors M-SK1 Metal link chain conveyors Drive units Application samples Request / Order

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Introduction The MayTec Conveyor System The MayTec conveyor system provides optimal adaptation to the required task. Belt material, drive type and proﬁle design can be combined in any number of combinations to best suit the application. Simple handling, reliable technology and solid construction guarantees the problem free operation and long life of the system. Along with the huge range of standard sizes and designs, special sizes and custom designs are available on request. For self assembly, individual components and assemblies can be delivered along with parts lists and assembly instructions...

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Conveyors Belt Conveyors • Belts can be run over the framing proﬁle ﬂush with the outside edge (outside running) or between the proﬁles (inside running) as required. • Drive variations include direct drive, drive under the belt, center drive and driven roller. • The selected height of the conveyor side rail (30, 60, 100 and 150 mm) is governed by the expected maximum weight (max. 150 kg/m). • Belt widths are available from 100 to 1,300 mm with roller distances from 300 to 12,000 mm and possible belt speeds of 1.5 to 60 m/min. Conveyor complete Single parts for self assembly Base frame Support...

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MayTec Protection Class Description 5.03 MayTec Protection Class M-SK1 Base Frame Frame Proﬁles with slots without slots Support Plate Support Rollers stainless Drive Roller stainless Rollers, Shafts aluminium / stainless Cover for Tensioning Unit Drive Mounting Set stainless Shafts stainless Connection Elements stainless Connectors stainless Accessories

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Technics Patent pending The most important factors for an effective assembly and operation of the unit are: • Simple assembly • Simple adjusting of the belt End roller brackets • No overlapping of the frame proﬁle • Pivoting shaft bearings in casing • Anodised aluminium housing The bearing for the end roller shafts are mount in spherical sockets to allow the pivoting movement of the shaft without causing damage. This technology eliminates any pivotal forces and damage to the bearing caused by one sided adjustments of the roller to compensate for belt tolerances. The exact nature of the shaft...

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Plastic link chain conveyors Plastic link chain conveyors Designed initially for the food industry, plastic link chain conveyors are now being more widely used as alternatives for metal and wire chain link types. Also, standard material belt conveyors are now being replaced with modular designs due to shorter life spans of lines. MayTec conveyor building blocks are available in belt heights of 60, 100 and 150 mm with chain links of 1/2, 3/4, 1, 1.5 and 2 inches. • The plastic chain belt must be run between the proﬁles (inside running). • Drive variations include direct drive, drive under belt,...

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Key (line 1) Design 1) Type 2) Construction 3) Position of belt 4) Kind of drive 5) Conveyor - height Proﬁle width .ääää.ääää×äääää .ääää.ääää×äääää .ääää.ääää×äääää .ääää.ääää×äääää Key (line 2) Proﬁle-Type Belt width Axle distance MayTec Protection Class 1 = M-SK1 2 = M-SK2 3 = M-SK3 1 = Belt conveyor 2 = Plastic link chain conveyor 3 = Metal link chain conveyor 1 = Linear 2 = Ascending 3 = Angled 4 = C

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Summary: Conveyors Design Belt path MayTecProtection Class running inside running outside Plastic link chain M-SK1 Plastic link chain conveyor M-SK1 Metal link chain conveyor Metal link chain

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Summary: Conveyors Drive type Axial cylinder motor Center drive Drive under belt Price list Direct drive

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M-SK1 Belt conveyor Type: 111.11.030 • running inside • direct drive • height 30 mm Price list Order example Article no. 5.111.11.03030 .43SP.0300×03000 M-SK1 Belt conveyor, Type: 111.11.030 - running inside - direct drive - height: 30 mm - material to be conveyed: carton - max. conveyed weight: 15 kg/m - belt width: 300 mm - total width: 370 mm - axle distance: 3,000 mm - total length: 3,033 mm - base frame: proﬁle 30×30, 4F, SP - belt type: MG 10/2 0+05 PVC black, double ply - belt speed: 9.2 m/min (± 5%) - motor: geared motor SEW WA 10, 0.12 kW, 91 rpm - motor position: running direction pulling,...

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M-SK1 Belt conveyor Type: 111.11.060 • running inside • direct drive • height 60 mm Price list Order example Article no. 5.111.11.06030 .64LP.0300×03000 M-SK1 Belt conveyor, Type: 111.11.060 - running inside - direct drive - height: 60 mm - material to be conveyed: carton - max. conveyed weight: 30 kg/m - belt width: 300 mm - total width: 370 mm - axle distance: 3,000 mm - total length: 3,063 mm - base frame: proﬁle 30×60, 6F, LP - belt type: MG 10/2 0+05 PVC black, double ply - belt speed: 9.9 m/min (± 5%) - motor: geared motor SEW WA 20, 0.18 kW, 48 rpm - motor position: running direction pulling,...

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The Conveyor System - 1 / 2023

The Conveyor System - 1 / 2023

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