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RailFR: Sensor, cable

RailFR: Sensor, cable
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RailFR: Sensor, cable

Product catalog summary
Overview: This document is a technical data sheet for the RailFR series of sensors and cables produced by Mayser GmbH & Co. KG. It includes specifications for various sensor models (EKS 002FR, EKS 030FR, SE1 15FR, SE1 18FR) and cable types (RailFR 2× 0.25 mm2, RailFR 3× 0.25 mm2).
Safety Elements: The sensors are designed with specific switching characteristics, actuation forces, and distances. They comply with ISO 13849-1 safety classifications and have a mechanical operating range with specified sensor and cable lengths, tensile loads, and installation positions. The degree of protection is rated at IP67, suitable for various environmental conditions.
Mechanical and Electrical Specifications: Each sensor model has defined mechanical and electrical operating conditions, including terminal resistance, rated power, and switching current. The sensors can be connected in series, with a maximum of five sensors.
Material Compatibility: The sensors are compatible with various materials such as ABS, anodised aluminium, and PVC, but not with natural wood or PE, HDPE. Adhesion tests are recommended before serial use.
Chemical Resistance: The products exhibit resistance to several chemicals, including disinfectants and greases, but not to acetone or petrol. Tests are conducted at room temperature.
Cable Specifications: The RailFR cables are constructed with tinned copper wires and have specific insulation and sleeve colors. They are designed to be flame-retardant, self-extinguishing, and halogen-free, complying with EN standards. The cables are resistant to hydrolysis, oil, fuels, and acids.
Environmental Conditions: The operating temperature range for both sensors and cables is from -40 to +90 °C, with specific conditions for fixed and flexible installations. The products are compliant with EN 45545-2 for fire safety in railway applications.
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Catalog excerpts

RailFR: Sensor, cable-1

Mayser GmbH & Co. KG Orlinger StraBe 1-3 Ulm GERMANY Phone: +49 731 2061-0 Fax: +49 731 2061-222 E-mail: [email protected] Internet: www.mayser.com

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RailFR: Sensor, cable-3

Safety elements Miniature safety edge consists of one sensor EKS 002FR Switching characteristics at vtest = 10 mm/s Switching operations Test sample 1 0 80 mm / F = Actuation force Test sample 1 0 80 mm Test sample 3 0 20 mm Actuation distance Test sample 1 0 80 mm Actuation angle Test sample 1 0 80 mm Safety classifications ISO 13849-1: B10D Mechanical operating conditions Sensor length (min./max.) Cable length (min./max.) Tensile load, cable (max.) Mounting (optional) by peel force Bend radii, minimum B1 / B2 / B3 / B4 Installation position IEC 60529: Degree of protection Weight (without cable) EN...

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RailFR: Sensor, cable-4

Safety elements Explanation of symbols: + = suitable - = not suitable Note: Prior to serial use, check by means of adhesion tests whether adhesion is possible on the selected installation surface. Physical resistance See Page 9 Chemical resistance See Page 9 Page 4/11 Data sheet RailFR 230118 v1.00

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RailFR: Sensor, cable-5

Safety elements Miniature safety edge consists of one sensor EKS 030FR Switching characteristics at vtest = 10 mm/s Switching operations Test sample 1 0 80 mm / F = Actuation force Test sample 1 0 80 mm Test sample 3 0 20 mm Actuation distance Test sample 1 0 80 mm Actuation angle Test sample 1 0 80 mm Safety classifications ISO 13849-1: B10D Mechanical operating conditions Sensor length (min./max.) Cable length (min./max.) Tensile load, cable (max.) Mounting (optional) by peel force Bend radii, minimum B1 / B2 / B3 / B4 Installation position IEC 60529: Degree of protection Weight (without cable) EN...

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RailFR: Sensor, cable-6

Safety elements Explanation of symbols: + = suitable - = not suitable Note: Prior to serial use, check by means of adhesion tests whether adhesion is possible on the selected installation surface. Physical resistance See Page 9 Chemical resistance See Page 9 Page 6/11 Data sheet RailFR 230118 v1.00

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RailFR: Sensor, cable-7

Safety elements SE1 15FR Safety element SE1 15FR cut-to-size with resistance R = 1k2 or 8k2 Switching characteristics at vtest = 10 mm/s Switching operations Test sample 1 0 80 mm / F = Actuation force Test sample 1 0 80 mm Test sample 3 0 20 mm Actuation distance Test sample 1 0 80 mm Actuation angle Test sample 1 0 80 mm Safety classifications ISO 13849-1: B10D Mechanical operating conditions Sensor length (min./max.) Cable length (min./max.) Pull-in load (max.) Cable Pull-in tab Bend radii, minimum B1 / B2 / B3 / B4 Installation position IEC 60529: Degree of protection Weight (without cable) EN...

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RailFR: Sensor, cable-8

Safety elements SE1 18FR Safety element SE1 18FR cut-to-size with resistance R = 1k2 or 8k2 Switching characteristics at vtest = 10 mm/s Switching operations Test sample 1 0 80 mm / F = Actuation force Test sample 1 0 80 mm Test sample 3 0 20 mm Actuation distance Test sample 1 0 80 mm Actuation angle Test sample 1 0 80 mm Safety classifications ISO 13849-1: B10D Mechanical operating conditions Sensor length (min./max.) Cable length (min./max.) Tensile load, cable (max.) Bend radii, minimum B1 / B2 / B3 / B4 Installation position IEC 60529: Degree of protection Weight EN 501 25-1: Air temperature...

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RailFR: Sensor, cable-9

Safety elements Physical resistance EN 45545-2 HL3 Class R26 Chemical resistance The product is resistant to normal chemical influences over an exposure time of 24 h. Explanation of symbols: + = resistant ± = resistant to a certain extent - = not resistant Note: Tests are carried out at room temperature (+23 °C). 230118 v1.00 Data sheet RailFR Page 9/11

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RailFR: Sensor, cable-10

Line construction Conductor, Item 1 and 2 Rated diameter Insulation Item 1 Item 2 Dummy wire Item 3 Sleeve Item 4 Outer diameter Weight CU wire, tinned, CU-ETP1 acc to EN 13602 0.25 mm2 Black Red Black Traffic purple (RAL 4006) 3.8 ±0.2 mm 22 g/m Explanation of symbols: + = resistant Electrical operating conditions Conductor resistance at 20°C < 80 Ohm/km Operating voltage (max.) DC 48 V Mechanical operating conditions Bend radii (min.) fixed installation moving / free installation Drag chain Operating temperature (fixed) Operating temperature (flexible) HL3 class R15 and R16 flame-retardant...

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RailFR: Sensor, cable-11

Line construction Conductor, Item 1,2 and 3 Rated diameter Insulation Item 1 Item 2 Item 3 Separating foil Item 4 and 6 Shielding Item 5 Outer diameter Weight CU wire, tinned, CU-ETP1 acc. to EN 13602 0.25 mm2 White Brown Green Polypropylene Copper braid, tinned Traffic purple (RAL 4006) 4.6 ±0.2 mm 36 g/m Electrical operating conditions Conductor resistance at 20 °C < 78 Ohm/km Operating voltage (max.) DC 48 V Mechanical operating conditions Bend radii (min.) fixed installation moving / free installation Drag chain Operating temperature (fixed) Operating temperature (flexible) r = 24 mm r...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.