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Normally closed Safety Edges SL/NCII

Normally closed Safety Edges SL/NCII
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Normally closed Safety Edges SL/NCII

Product catalog summary
Product Overview
The document details the Normally Closed Safety Edges SL/NC II by Mayser, designed to detect pressure and prevent hazards in doors, gates, and machinery. These devices ensure safety by detecting pressure applied by a person or body part.
Intended Use and Limitations
These safety edges are used to prevent shearing and pinching hazards but are not suitable for detecting fingers, high vibration areas, or certain door/gate applications as per EN 12978. A maximum of 10 safety edges can connect to one signal processing unit.
Design and Components
The SL/NC II includes a rubber profile, a contact chain of normally closed contacts, and an aluminium profile. The contact chain acts as the sensor, signal processor, and output signal switching device, eliminating the need for a special control unit.
Installation and Connection
Installation follows ISO 13856-2 guidelines, with various cable exit options. Careful handling is required to avoid cable tension. Connection examples include series connections with emergency-stop buttons and direct control system connections.
Technical Specifications
Specifications include actuation force, response time, and actuation distance for different rubber profiles (GP 48, GP 65, GP 100). The document also covers material resistance to chemicals and environmental conditions.
Fixing Rails and Profiles
Safety edges are mounted using aluminium profiles (C26 and C36 ranges), designed for easy assembly and disassembly, with specific profiles for different rubber profiles.
Compliance and Standards
The product complies with safety standards, including ISO 13849-1 and ISO 13856-2. Downstream control systems must meet these standards for reliable operation.
Aluminium Profiles
Various aluminium profiles (C 36L, C 36S, C 36) are described for GP 65 and GP 100 systems, allowing assembly even when the rubber profile is clipped in. Standard and optional configurations are provided.
Safety Edge Selection
Selection is based on the stopping distance of dangerous movement, with calculation examples provided. Emphasis is on selecting a Safety Edge with sufficient overtravel distance for safety.
Customised Designs
ATEX versions are available for explosive environments, detailing applicable substance groups and zones.
Accessories and Conformity
Accessories like extension kits and wiring aids are listed with part numbers. Products comply with EC directives, including the Machinery Directive 2006/42/EC and EMC Directive 2004/108/EC.
Technical Data
Technical data for Safety Edge models (GP 48 NBR, GP 48 EPDM, GP 65 EPDM, GP 100 EPDM) cover switching characteristics, mechanical and electrical conditions, and maintenance. Safety Edges are maintenance-free but require regular inspection.
Request for Quotation
A section for requesting quotations includes details about the company, application area, environmental and mechanical conditions, and specific requirements for pinching and shearing edge protection.
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Catalog excerpts

Normally closed Safety Edges SL/NCII-1

Polymer Electric Product information Normally Closed Safety Edges SL/NC II GmbH & Co. KG Polymer Electric Örlinger Straße 1–3 89073 Ulm GERMANY Tel. +49 731 2061-0 Fax +49 731 2061-222 E-Mail: [email protected] Internet: www.mayser.com

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Normally closed Safety Edges SL/NCII-2

Read through the product information carefully. It contains important information on operation, safety and maintenance of the product. Retain the product information for later reference. Always observe the safety instructions on the following pages under ATTENTION. Only use the product for the purpose described in the product information. © Mayser Ulm 2013 2 Normally Closed Safety Edges Important information

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Normally closed Safety Edges SL/NCII-3

Definitions See Definitions and Operation Principles in chapter 1 of the Mayser catalogue. Intended use A Safety Edge detects a person or part of the body when pressure is applied to the actuation area. It is a linear tripping device. Its task is to avoid possible hazardous situations for a person within a danger zone, such as shearing and pinching edges. Typical areas of application are door and gate systems, moving parts on machines, platforms and lifting devices. Safe operation of a Safety Edge depends entirely on - the surface condition of the mounting surface, - the correct selection of...

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Normally closed Safety Edges SL/NCII-4

Tip For the risk and safety assessment of your machine, we recommend ISO 12100 “Safety of machinery – Basic concepts, general principles for design” . The downstream control must comply with at least ISO 13849-1 category 3 and have inputs for the reliable evaluation of the status of the normally closed Safety Edge. Effective actuation area The parameters X, Y, Z, LNE and the angle α describe the effective actuation area. For the effective actuation area, the following applies: LWB = LSL - 2× LNE Parameters: LWB = Effective actuation length LSL = Overall length of the Safety Edge LNE = Non-sensitive...

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Normally closed Safety Edges SL/NCII-5

Available lengths 30 cm to 6 m SL/NC II Bend angles and bend radii Bend angles Bend angles are not possible on the normally closed Safety Edge SL/NC II. Note: Bend angles and bend radii are not part of the EC design tests Bend radii Normally closed Safety Edges with a bend radius are only possible with the aluminium profiles C 36 and C 36S. The aluminium profile must be prepared for this at our plant. Installation position ATTENTION No pressure may be exerted on the NC Safety Edge in non-operative mode. The installation position can be selected as required, i.e. all installation positions A to...

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Normally closed Safety Edges SL/NCII-6

Connection Cable exits 90° exit Distance to front end each 60 mm Standard (S1) S2: 2 cables Lateral exit Distance to front end each 60 mm SL: lateral exit left ATTENTION Axial cable exits (ST1/ST2) must be laid free of tension. A tensile load of max. 50 N apply to cables through cable screw connection. SR: lateral exit right Axial exit without PG-screw connection In the case of several sensors connected in sequence, we recommend version S2, SR2 or ST2. These versions provide an additional line in the rubber profile for feedback to the control. Subject to technical modifications 6 Normally Closed...

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Normally closed Safety Edges SL/NCII-7

Cable connection ATTENTION It must be ensured that the lines to the downstream control are double insulated • Cable: Ø 3.3 mm PVC, 1× 0.5 mm2; double insulated, short-circuitproof, highly flexible • Cable length: 1.5 m Option: up to max. 200 m • Cable ends: wires stripped Option: Cable ends available with plug and coupling Connection examples Connection example 1 Normally Closed Safety Edge in series with Emergency-Stop button on Emergency-Stop Control Unit. Connecting voltage: DC. Connection example 2 Normally Closed Safety Edge directly connected to control up to PL e as per ISO 13849-1. Connecting...

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Normally closed Safety Edges SL/NCII-8

Polymer Electric Test piece (cylinder): 0 80 mm. Rubber profiles Actuation force: Response time Force-distance ratios SL/NC II GP 48 NBR SL/NC II GP 48 EPDM Installation position B, temperature +20 °C, measurement point c3, test piece (cylinder) 0 80 mm A: Actuation distance (200 mm/s), B1/B2/C: total deformation (10 mm/s) at 250 N / 400 N / 600 N_ Subject to technical modifications 8 Normally Closed Safety Edges

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Normally closed Safety Edges SL/NCII-9

Polymer Electric Actuation force: Response time Actuation force: Response time Test piece (cylinder): 0 80 mm. Force-distance ratios SL/NC II GP 65 EPDM SL/NC II GP 100 EPDM Installation position B, temperature +20 °C, measurement point c3, test piece (cylinder) 0 80 mm A: Actuation distance (200 mm/s), B1/B2/C: total deformation (10 mm/s) at 250 N / 400 N / 600 N_ Subject to technical modifications Normally Closed Safety Edges 9

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Normally closed Safety Edges SL/NCII-10

Physical resistance Degree of protection (IEC 60529) Hardness per Shore A Chemical resistance The Safety Edge is resistant to normal chemical influences such as diluted acids and alkalis as well as alcohol over an exposure period of 24 hrs. The values in the table are results of tests carried out in our laboratory to the best of our knowledge and belief. The suitability of our products for your special area of application must always be verified with your own practical tests. Rubber Profile GP Explanation of symbols: + = resistant ± = limited resistance - = not resistant Acetone Formic acid Ammonia...

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Normally closed Safety Edges SL/NCII-11

Fixing rails Normally closed Safety Edges SL/NC II are mounted directly to the dangerous main and secondary closing edges. The C26 and C 36 ranges of aluminium profiles are used for mounting. The aluminium profiles are mounted with M5 screws or rivets. Material properties • AlMgSi0.5 F22 • Wall thickness 2 mm • Tolerances as per EN 755-9 Two-part profile for GP 48: For convenient assembly and disassembly. The rubber profile is clipped into the upper section and the upper section inserted in the installed lower section and fastened. Subject to technical modifications Normally Closed Safety Edges...

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Normally closed Safety Edges SL/NCII-12

Standard profile for GP 48: The aluminium profile must first be installed on the closing edge and the rubber profile can than be clipped into the aluminium profile. Two-part profile for GP 65 and GP 100: For convenient assembly and disassembly. The rubber profile is clipped into the upper section and the upper section inserted in the installed lower section and fastened. Subject to technical modifications 12 Normally Closed Safety Edges

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.